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    姚诗杰, 夏伟军, 袁武华, 崔明亮. 基于分段冷压法7050大型铝合金锻件残余应力的消减[J]. 机械工程材料, 2018, 42(1): 84-88. DOI: 10.11973/jxgccl201801017
    引用本文: 姚诗杰, 夏伟军, 袁武华, 崔明亮. 基于分段冷压法7050大型铝合金锻件残余应力的消减[J]. 机械工程材料, 2018, 42(1): 84-88. DOI: 10.11973/jxgccl201801017
    YAO Shijie, XIA Weijun, YUAN Wuhua, CUI Mingliang. Residual Stress Reduction of 7050 Large-Scale Aluminum Alloy Forging Based on Segmented Cold-Pressing Method[J]. Materials and Mechanical Engineering, 2018, 42(1): 84-88. DOI: 10.11973/jxgccl201801017
    Citation: YAO Shijie, XIA Weijun, YUAN Wuhua, CUI Mingliang. Residual Stress Reduction of 7050 Large-Scale Aluminum Alloy Forging Based on Segmented Cold-Pressing Method[J]. Materials and Mechanical Engineering, 2018, 42(1): 84-88. DOI: 10.11973/jxgccl201801017

    基于分段冷压法7050大型铝合金锻件残余应力的消减

    Residual Stress Reduction of 7050 Large-Scale Aluminum Alloy Forging Based on Segmented Cold-Pressing Method

    • 摘要: 采用分段冷压法对7050大型铝合金锻件的淬火残余应力进行消减,通过Deform-3D有限元软件模拟了分段冷压前后锻件残余应力的大小和分布,并采用盲孔法对分段冷压前后锻件的残余应力进行测试。结果表明:分段冷压使铝合金锻件的残余应力得到大幅度消减,实测得到的残余应力均小于130 MPa,消减幅度达到70.3%~97.4%,且非搭接区域残余应力的消减效果比搭接区域的好,模拟结果与测试结果相吻合。

       

      Abstract: The quenching-induced residual stress of 7050 large-scale aluminum alloy forging was reduced by segmented cold-pressing method. The value and distribution of the residual stress of the forging before and after segmented cold-pressing were simulated by Deform-3D finite element software, and the residual stress of the forging was tested by the blind hole method. The results show that the residual stress of the forging was effectively reduced after segmented cold-processing. The residual stresses measured were less than 130 MPa and the 70.3%-97.4% reduction was achieved. The reduction range of residual stresses in the non-lap zone was bigger than that in the lap zone. The simulation results agreed with the test results.

       

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