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    耿鲁阳, 涂善东, 巩建鸣, 张威. 不同材料硬化模型模拟13MnNiMoR钢超厚圆筒对接环焊接残余应力[J]. 机械工程材料, 2019, 43(3): 60-66. DOI: 10.11973/jxgccl201903012
    引用本文: 耿鲁阳, 涂善东, 巩建鸣, 张威. 不同材料硬化模型模拟13MnNiMoR钢超厚圆筒对接环焊接残余应力[J]. 机械工程材料, 2019, 43(3): 60-66. DOI: 10.11973/jxgccl201903012
    GENG Luyang, TU Shantung, GONG Jianming, ZHANG Wei. Simulation of Residual Stress in Butt Girth Welding of Ultra-Thick 13MnNiMoR Steel Cylinder by Different Material Hardening Models[J]. Materials and Mechanical Engineering, 2019, 43(3): 60-66. DOI: 10.11973/jxgccl201903012
    Citation: GENG Luyang, TU Shantung, GONG Jianming, ZHANG Wei. Simulation of Residual Stress in Butt Girth Welding of Ultra-Thick 13MnNiMoR Steel Cylinder by Different Material Hardening Models[J]. Materials and Mechanical Engineering, 2019, 43(3): 60-66. DOI: 10.11973/jxgccl201903012

    不同材料硬化模型模拟13MnNiMoR钢超厚圆筒对接环焊接残余应力

    Simulation of Residual Stress in Butt Girth Welding of Ultra-Thick 13MnNiMoR Steel Cylinder by Different Material Hardening Models

    • 摘要: 通过不同温度(20~800 ℃)低周疲劳试验研究了13MnNiMoR钢在循环载荷下的塑性变形行为;对低周疲劳试验数据进行拟合,得到不同温度下的硬化模型材料常数,分别采用混合硬化模型、等向硬化模型和随动硬化模型对13MnNiMoR钢超厚圆筒对接环焊接残余应力进行模拟和对比,并与X射线衍射测试结果进行对比。结果表明:13MnNiMoR钢是一种循环软化材料;不同硬化模型得到的环向残余应力预测结果的差异大于轴向残余应力的,且得到的内壁面残余应力预测结果的差异大于外壁面残余应力的;等向硬化模型高估了焊接残余应力,随动硬化模型则低估了残余应力,采用混合硬化模型预测得到的焊接残余应力与X射线衍射测试结果最接近,能够更准确地预测超厚板多层多道焊的焊接残余应力。

       

      Abstract: The plastic behavior of 13MnNiMoR steel under cyclic load was studied by low cyclic fatigue tests at different temperatures (20-800 ℃). The material constants of hardening model at different temperatures were obtained by fitting the low cyclic fatigue test data. The residual stress in butt girth welding of ultra-thick 13MnNiMoR steel cylinder was simulated by mixed hardening, isotropic hardening and kinematic hardening models, and compared. The simulated results were compared with the results measured by X-ray diffraction. The results show that the 13MnNiMoR steel was a cyclic softening material. The difference in prediction for hoop residual stress by different hardening models was greater than that for axial residual stress, and the difference in prediction for residual stress on inner surface was bigger than that for residual stress on outer surface. The isotropic hardening model overestimated the residual stress, while the kinematic hardening model underestimated it. The welding residual stress predicted by the mixed hardening model was the most close to the test values by X-ray diffraction, indicating that the mixed hardening model can predict multi-layer and multi-pass welding residual stress of ultra-thick plate.

       

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