Abstract:
12wt%Mg
2Si/A356-1.2wt%Fe Fe-rich recycled Al matrix composite was prepared. The effects of vibration frequency (100, 150, 200 Hz) and Mn to Cr mass ratio (0:1, 3:7, 1:1, 7:3, 1:0) of modifier on the as-cast microstructure and property were studied. The microstructure and tensile strength of the composite and A356-0.5wt%Fe recycled Al alloy after solid solution and aging were analyzed and compared. The results show that the mechanical vibration helped the refinement and even distribution of eutectic Si phase, Mg
2Si phase and Fe-rich phase in the unmodified composite, resulting in the improvement of tensile strength at room temperature of the composite. After modification with Mn/Cr, the Fe-rich phase changed from needle-like to fish-bone shape, granular or chinese-character shape. When Mn to Cr mass ratio was 1:1, the tensile strength at room temperature reached the maximum value of 125 MPa. At vibration frequency of 200 Hz and with Mn to Cr mass ratio of 1:1, α-Fe (Al
8Fe
2Si) phase with hexagonal crystal shape was formed in the composite after solid solution and aging, while in the A536-0.5wt%Fe recycled Al alloy formed β-Fe (Al
5FeSi) phase with monoclinic crystal shape. The tensile strength at room temperature and at 200, 300℃ of the composite was higher than those of the A536-0.5wt%Fe recycled Al alloy.