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    杨振朝, 李言, 侯晓莉, 宋丹龙, 谭靓. 纤维方向和铣削参数对T300/5222A复合材料层合板铣削表面质量的影响[J]. 机械工程材料, 2019, 43(8): 1-6. DOI: 10.11973/jxgccl201908001
    引用本文: 杨振朝, 李言, 侯晓莉, 宋丹龙, 谭靓. 纤维方向和铣削参数对T300/5222A复合材料层合板铣削表面质量的影响[J]. 机械工程材料, 2019, 43(8): 1-6. DOI: 10.11973/jxgccl201908001
    YANG Zhenchao, LI Yan, HOU Xiaoli, SONG Danlong, TAN Liang. Effect of Fiber Orientation and Milling Parameters on Milling Surface Quality of T300/5222A Composite Laminate[J]. Materials and Mechanical Engineering, 2019, 43(8): 1-6. DOI: 10.11973/jxgccl201908001
    Citation: YANG Zhenchao, LI Yan, HOU Xiaoli, SONG Danlong, TAN Liang. Effect of Fiber Orientation and Milling Parameters on Milling Surface Quality of T300/5222A Composite Laminate[J]. Materials and Mechanical Engineering, 2019, 43(8): 1-6. DOI: 10.11973/jxgccl201908001

    纤维方向和铣削参数对T300/5222A复合材料层合板铣削表面质量的影响

    Effect of Fiber Orientation and Milling Parameters on Milling Surface Quality of T300/5222A Composite Laminate

    • 摘要: 采用涂层硬质合金刀具对T300/5222A碳纤维增强环氧树脂复合材料单向层合板和双向层合板进行铣削试验,研究了纤维方向以及铣削速度、每齿进给量和铣削宽度对铣削表面质量的影响。结果表明:随着纤维方向与工件进给方向角度的增大,单向层合板铣削表面的毛刺现象越来越严重,甚至出现崩边现象;随着铣削速度、铣削宽度和每齿进给量的增大,双向层合板铣削表面上突出的纤维以及因纤维拔出形成的凹坑增多,波峰与波谷的高度差也变大;二维表面粗糙度和三维表面粗糙度测量结果差异较大,采用三维表面粗糙度可以更准确地评价碳纤维复合材料铣削表面形貌;双向层合板三维表面粗糙度随铣削速度、每齿进给量和铣削宽度的增大而增大,其中铣削速度和每齿进给量的影响比较显著。

       

      Abstract: Milling experiments were carried out on unidirectional and bidirectional laminates of T300/5222A carbon fiber reinforced epoxy resin composite with coated cemented carbide tool. The effects of fiber orientation as well as milling speed, feed per tooth and milling width on the milling surface quality were studied. The results show that with the increase of the angle between fiber orientation and workpiece feed direction, the burr on milling surface of the unidirectional laminate became more and more serious, and even the chipping appeared. With the increase of the milling speed, milling width and feed per tooth, the amount of the protruding fibers and holes formed by fiber pull-out on milling surface of the bidirectional laminate increased, and the height difference between peaks and troughs was also improved. The difference between the two-dimensional surface roughness and three-dimensional surface roughness was large. Using three-dimensional surface roughness can more accurately evaluate the milling surface topography of carbon fiber composites. The three-dimensional surface roughness of the bidirectional laminate increased with the increase of the milling speed, feed per tooth and milling width, and the influence of the milling speed and feed per tooth was relatively significant.

       

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