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    王荣, 付洋洋. 高铁列车传动齿轮表面斑痕产生的原因[J]. 机械工程材料, 2019, 43(8): 60-63,68. DOI: 10.11973/jxgccl201908012
    引用本文: 王荣, 付洋洋. 高铁列车传动齿轮表面斑痕产生的原因[J]. 机械工程材料, 2019, 43(8): 60-63,68. DOI: 10.11973/jxgccl201908012
    WANG Rong, FU Yangyang. Cause of Speckled Defects on Surface of High-Speed Train Transmission Gear[J]. Materials and Mechanical Engineering, 2019, 43(8): 60-63,68. DOI: 10.11973/jxgccl201908012
    Citation: WANG Rong, FU Yangyang. Cause of Speckled Defects on Surface of High-Speed Train Transmission Gear[J]. Materials and Mechanical Engineering, 2019, 43(8): 60-63,68. DOI: 10.11973/jxgccl201908012

    高铁列车传动齿轮表面斑痕产生的原因

    Cause of Speckled Defects on Surface of High-Speed Train Transmission Gear

    • 摘要: 高铁列车在运行一段时间后,其传动齿轮上出现规律性较强的斑痕;斑痕分别位于大圆柱斜齿轮的齿根部位和小圆柱斜齿轮的齿顶部位。通过宏观观察、化学成分分析、显微硬度测试、显微组织和微观形貌观察等对斑痕产生的原因进行了分析。结果表明:传动齿轮上的斑痕均为电蚀所致。由于列车电路的绝缘不良以及铁轨的对地绝缘不够充分,部分杂散电流击穿齿面间较薄的油膜而发生火花放电,产生电蚀;电蚀程度较轻时导致油膜碳化,程度较重时导致局部熔化形成熔珠,从而形成斑痕。

       

      Abstract: After running for a period of time, speckled defects with strong regularity were formed on transmission gears of high-speed trains. The speckled defects were located at root of the large cylindrical gear and at top of the small bevel gear. Causes of the speckled defects were analyzed by macroscopic observation, chemical composition analysis, microhardness test, microstructure and microscopic observation. The results show that the speckled defects on the transmission gears were caused by electrical erosion. Due to poor insulation of the train circuit and insufficient grounding insulation of the rails, some stray currents broke through the thin oil film between the tooth surfaces and caused spark discharge, leading to electric erosion. When the degree of the electric corrosion was light, the oil film was carbonized; when the degree was high, local melting was produced and then caused melting beads. Thus the speckled defects were formed.

       

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