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    罗畅, 钱玉君, 刘俊建, 吴跃, 王严. 超超临界机组中压调门Inconel783合金螺栓断裂的原因[J]. 机械工程材料, 2019, 43(10): 71-74,78. DOI: 10.11973/jxgccl201910014
    引用本文: 罗畅, 钱玉君, 刘俊建, 吴跃, 王严. 超超临界机组中压调门Inconel783合金螺栓断裂的原因[J]. 机械工程材料, 2019, 43(10): 71-74,78. DOI: 10.11973/jxgccl201910014
    LUO Chang, QIAN Yujun, LIU Junjian, WU Yue, WANG Yan. Fracture Cause of Inconel783 Alloy Bolt in Medium-Pressure Control Valve of an Ultra-supercritical Unit[J]. Materials and Mechanical Engineering, 2019, 43(10): 71-74,78. DOI: 10.11973/jxgccl201910014
    Citation: LUO Chang, QIAN Yujun, LIU Junjian, WU Yue, WANG Yan. Fracture Cause of Inconel783 Alloy Bolt in Medium-Pressure Control Valve of an Ultra-supercritical Unit[J]. Materials and Mechanical Engineering, 2019, 43(10): 71-74,78. DOI: 10.11973/jxgccl201910014

    超超临界机组中压调门Inconel783合金螺栓断裂的原因

    Fracture Cause of Inconel783 Alloy Bolt in Medium-Pressure Control Valve of an Ultra-supercritical Unit

    • 摘要: 某超超临界机组中压调门Inconel783合金螺栓在高温高压条件下服役时发生断裂。采用宏观检查、显微组织分析、力学性能测试以及物相分析等方法研究了螺栓的断裂原因。结果表明:该螺栓断裂性质为应力加速晶界氧化脆性断裂。螺栓热处理不当导致奥氏体晶界不连续,未生成连续的β-AlNi相;当在高温高应力环境下服役时,氧在应力的作用下沿晶界快速扩散,导致晶界脆化而萌生沿晶裂纹,裂纹扩展导致螺栓断裂。

       

      Abstract: Inconel783 alloy bolts in the medium-pressure valve of an ultra-supercritical unit fractured during service under high temperature and high pressure conditions. The cause of fracture was studied by macroscopic inspection, microstructure analysis, mechanical property test and phase analysis. The results show that the bolts fractured in a stress-accelerated grain boundary oxidation brittle fracture mode. Improper heat treatment of the bolt resulted in incomplete austenite grain boundaries without continuous β-AlNi phase. When the bolt was used under high temperature and high stress conditions, oxygen diffused along the grain boundary rapidly under stresses, resulting in the embrittlement of grain boundaries; therefore the intergranular cracks were initiated. The cracks propagated, and eventually led to the fracture of the bolt.

       

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