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    某汽车轮毂轴承法兰内圈开裂原因

    Cracking Reason of Automobile Hub Bearing Flange Inner Ring

    • 摘要: 某厂生产过程中发现一批汽车轮毂轴承法兰在大盘面倒圆角区域发生开裂,采用宏观检查、化学成分分析、硬度测试、金相检验、扫描电镜及能谱分析等方法对开裂原因进行了分析。结果表明:该批轮毂轴承法兰内圈开裂主要是由于连铸坯头尾的切除量不足导致原材料中存在残余缩孔缺陷;在锻造过程中裂纹从缩孔处萌生并沿材料变形方向不断扩展,最终导致法兰内圈开裂。建议加强对原材料的入厂质量检验,重点关注其低倍组织及缩孔缺陷。

       

      Abstract: A batch of automobile hub bearing flanges produced by a factory cracked in the radius area of the large plate during the production. The cracking reasons were analyzed by means of macroscopic examination, chemical composition analysis, hardness test, metallographic examination, scanning electron microscope and energy spectrum analysis. The results show that the cracking of the hub bearing flange inner ring was mainly due to the residual shrinkage defects in raw materials caused by insufficient cutting volume at head and end area of the continuous casting slab. In the process of forging, the crack initiated from the shrinkage cavity and propagated along the deformation direction of the material, eventually leading to the cracking of the flange inner ring. It was recommended to strengthen the incoming quality inspection of raw materials, focusing on its macrostructure and shrinkage defects.

       

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