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    宋成立, 赵密锋, 邢星, 刘新宝, 邝献任, 刘养勤, 丛深. 直线电机抽油机导向轮轴断裂的原因[J]. 机械工程材料, 2020, 44(8): 84-87. DOI: 10.11973/jxgccl202008017
    引用本文: 宋成立, 赵密锋, 邢星, 刘新宝, 邝献任, 刘养勤, 丛深. 直线电机抽油机导向轮轴断裂的原因[J]. 机械工程材料, 2020, 44(8): 84-87. DOI: 10.11973/jxgccl202008017
    SONG Chengli, ZHAO Mifeng, XING Xing, LIU Xinbao, KUANG Xianren, LIU Yangqin, CONG Shen. Fracture Reasons of Guide Wheel Shaft of Linear Motor Pumping Unit[J]. Materials and Mechanical Engineering, 2020, 44(8): 84-87. DOI: 10.11973/jxgccl202008017
    Citation: SONG Chengli, ZHAO Mifeng, XING Xing, LIU Xinbao, KUANG Xianren, LIU Yangqin, CONG Shen. Fracture Reasons of Guide Wheel Shaft of Linear Motor Pumping Unit[J]. Materials and Mechanical Engineering, 2020, 44(8): 84-87. DOI: 10.11973/jxgccl202008017

    直线电机抽油机导向轮轴断裂的原因

    Fracture Reasons of Guide Wheel Shaft of Linear Motor Pumping Unit

    • 摘要: 某油田直线电机抽油机导向轮轴发生断裂,采用宏观检查、无损检测、化学成分分析、金相检验、扫描电镜、拉伸试验及冲击试验等方法对该导向轮轴的失效原因进行了分析。结果表明:该失效轮轴材料中存在脆性较大的魏氏体和马氏体组织,其与腹板焊接处受焊接热应力影响极易萌生裂纹,在抽油机往复运动产生的交变载荷作用下,裂纹不断扩展最终导致疲劳断裂;建议严格控制导向轮轴的热处理温度和冷却速度,优化焊接工艺,同时加强对轮轴的质量监督及出厂检验。

       

      Abstract: The guide wheel shaft of a linear motor pumping unit in an oil field fractured. The failure reasons were analyzed by macroscopic inspection, non-destructive test, chemical composition analysis, metallographic inspection, scanning electron microscope, tensile test and impact test. The results show that there were brittle Widmanite and martensite structures in the fractured wheel shaft, and the crack was easy to initiate at the welding joint with the web effected by the welding thermal stress. Under the alternating load caused by the reciprocating movement of the pumping unit, the cracks continued to propagate, and eventually led to the fatigue fracture of the wheel shaft. It was recommended to strictly control the heating temperature and cooling speed during heat treatment of the wheel shaft, optimize the welding process, and strengthen the quality supervision and delivery inspection of the wheel shaft.

       

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