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    某氢气往复式压缩机连接螺栓的断裂原因

    Fracture Cause of Connecting Bolts in a Hydrogen Reciprocating Compressor

    • 摘要: 某氢气往复式压缩机在正常工作一段时间后,其连接螺栓发生断裂。通过断口宏观与微观形貌观察、化学成分分析、显微组织观察、力学性能测试等方法,对该连接螺栓的断裂原因进行分析。结果表明:该连接螺栓的断裂性质为低应力高周疲劳断裂。在交变载荷作用下,微裂纹在螺栓螺纹根部高应力集中区域萌生;螺栓热处理不当导致形成回火索氏体、上贝氏体和铁素体的混合组织,造成螺栓的强度和硬度偏低,并加速疲劳裂纹扩展。最终连接螺栓发生疲劳断裂。

       

      Abstract: The connecting bolts in a hydrogen reciprocating compressor were ruptured after woking normally for a period of time. The fracture cause of the bolts was investigated by fracture macro- and micro-morphology observation, chemical composition analysis, microstructure observation and mechanical property tests. The results show that the fracture mode of the bolts was low stress high cycle fatigue fracture. Under alternating stresses, some microcracks originated from the high stress concentration position at the root of the screw thread of the bolt. Improper heat treatment resulted in the mixed structure of tempered sorbite, upper bainite and ferrite, leading to the decrease of the strength and hardness of the bolts and the acceleration of fatigue crack propagation. Fianlly the fatigue fracture of connecting bolts occurred.

       

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