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    杨琴, 郭永环, 徐冬秦, 颜天. DP780钢焊接接头温度场及粗晶区相含量数值模拟[J]. 机械工程材料, 2021, 45(5): 91-95. DOI: 10.11973/jxgccl202105016
    引用本文: 杨琴, 郭永环, 徐冬秦, 颜天. DP780钢焊接接头温度场及粗晶区相含量数值模拟[J]. 机械工程材料, 2021, 45(5): 91-95. DOI: 10.11973/jxgccl202105016
    YANG Qin, GUO Yonghuan, XU Dongqin, YAN Tian. Numerical Simulation of Temperature Field and Phase Content inCoarse-Grained Zone of DP780 Steel Joint[J]. Materials and Mechanical Engineering, 2021, 45(5): 91-95. DOI: 10.11973/jxgccl202105016
    Citation: YANG Qin, GUO Yonghuan, XU Dongqin, YAN Tian. Numerical Simulation of Temperature Field and Phase Content inCoarse-Grained Zone of DP780 Steel Joint[J]. Materials and Mechanical Engineering, 2021, 45(5): 91-95. DOI: 10.11973/jxgccl202105016

    DP780钢焊接接头温度场及粗晶区相含量数值模拟

    Numerical Simulation of Temperature Field and Phase Content inCoarse-Grained Zone of DP780 Steel Joint

    • 摘要: 应用均匀试验设计方法设计12组焊接工艺参数(焊接电流分别为60,70,80,90,100,110 A;焊接速度分别为1.96,2.88 mm·s-1),建立DP780双相钢焊接有限元模型,通过模拟和试验,以接头变形量最小为指标确定了最佳焊接电流和焊接速度;采用焊接有限元模型模拟了最佳参数焊接时接头的温度场和热影响区粗晶区(CGHAZ)马氏体含量,并通过热模拟试验进行验证。结果表明:当焊接电流为100 A、焊接速度为1.96 mm·s-1时,焊接接头的变形量最小,该变形量有限元模拟结果与试验值的相对误差为3.528%,说明模型较准确;有限元模拟得到距焊缝中心距离在2.44~6.97 mm的区域为CGHAZ,该区域中的马氏体面积分数为43%,与热模拟试验制备粗晶区试样中的马氏体面积分数(44%)相近,说明建立的模型可以用于模拟CGHAZ组织。

       

      Abstract: 12 groups of welding process parameters (welding current at 60, 70, 80, 90, 100, 110 A, welding speed at 1.96, 2.88 mm·s-1) were set by uniform experimental design. The welding finite element model of DP780 dual phase steel was established. By the simulation and experiments, the optimal welding current and welding speed were determined with the minimum deformation of the joint as the index. The temperature field and the content of martensite in coarse-grained zone of heat affected zone (CGHAZ) of the joint were simulated by the welding finite element model, and verified by the thermal simulation experiment. The results show that the deformation of the welded joint was the smallest with the welding current of 100 A and the welding speed of 1.96 mm·s-1, and the relative error between the finite element simulation and the experimental result was 3.528%, indicating that the model was accurate. By the finite element simulation, the area with a distance of 2.44-6.97 mm from the weld center was the CGHAZ. The area fraction of martensite in CGHAZ was 43%, which was close to that (44%) in the CGHAZ sample prepared by the thermal simulation experiment, indicating that the established model could be used to simulate the CGHAZ structure.

       

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