Research Status of Pulse Current Treatment and Assisted Metal Manufacturing Technology
-
摘要: 电脉冲施加于金属材料时会产生热效应与非热效应,两种效应的耦合作用能够促进位错移动和原子扩散,提高空位扩散的迁移率,导致金属材料的微观结构演变,形成电致塑性效应。从电致塑性效应的基本理论出发,综述了电脉冲处理调控金属材料组织结构的研究进展以及电脉冲在辅助塑性加工和切削加工方面的应用情况,指出未来研究重点应集中在电脉冲处理及其辅助加工中热效应和非热效应的耦合机理以及复杂结构零部件加工时的电流密度分布等方面。Abstract: When pulse currents are applied to metal materials, thermal and non-thermal effects will occur.The coupling of the two effects can promote dislocation movement and atom diffusion and increase the mobility of vacancy diffusion, leading to the evolution of microstructure of metal materials and forming an electroplastic effect.On the basis of the basic theory of electroplastic effects, the research progress on the pulse current treatment regulating the microstructure of metal materials and the application of pulse currents in auxiliary plastic processing and cutting processing are reviewed.It is pointed out that future researches are focused on the coupling mechanism of thermal effects and non-thermal effects in pulse current treatment and pulse current assisted processing, and current density distribution in application to complex structure parts, etc.
-
-
[1] TROITSKII O A, LIKHTMAN V I.The anisotropy of the action of electron and γ radiation on the deformation process of brittle zinc single crystals in the brittle state[J].Dokl Akad Nauk SSR, 1963, 148:332.
[2] 晁月盛,滕功清,耿岩,等.非晶合金Fe78Si9B13在脉冲电流作用下的单相晶化[J].物理学报,1997,46(7):122-127. CHAO Y S,TENG G Q,GENG Y,et al.Single phase crystallization in amorphous Fe78Si9B13 alloy induced by electropulsing[J].Acta Physica Sinica,1997,46(7):122-127.
[3] 滕功清,晁月盛,赖祖涵,等.Fe78B13Si9非晶合金纳米晶化的新方法[J].科学通报,1994,39(11):974-976. TENG G Q,CHAO Y S,LAI Z H,et al.A new method for nano crystallization of Fe78B13Si9 amorphous alloy[J].Chinese Science Bulletin,1994,39(11):974-976.
[4] ZHU R,TANG G.The improved plasticity of NiTi alloy via electropulsing in rolling[J].Materials Science and Technology,2017,33(5):546-551.
[5] 吴红兵,史云龙,杜雪,等.电脉冲处理对钛合金超精密切削的影响[J].红外与激光工程,2016,45(2):226-229. WU H B,SHI Y L,DU X,et al.Effects of electropulsing treatment on ultra-precision cutting of titanium alloy Ti6Al4V[J].Infrared and Laser Engineering,2016,45(2):226-229.
[6] 叶肖鑫.高能电脉冲对生物医用钛合金制备及性能影响的研究[D].北京:清华大学,2015. YE X X.The effects of high-energy electropulsing on the preparation and properteis of biomedical titanium alloy[D].Beijing:Tsinghua University,2015. [7] 袁同心,江鹏,吴王平.电塑性加工研究进展[J].铸造技术,2017,38(4):752-757. YUAN T X,JIANG P,WU W P.Research progress of electroplastic processing[J].Foundry Technology,2017,38(4):752-757.
[8] OKAZAKI K,KAGAWA M,CONRAD H.An evaluation of the contributions of skin,pinch and heating effects to the electroplastic effect in titatnium[J].Materials Science and Engineering,1980,45(2):109-116.
[9] CONRAD H,GUO Z,SPRECHER A F.Effects of electropulse duration and frequency on grain growth in Cu[J].Scripta Metallurgica et Materialia,1990,24(2):359-362.
[10] KAGANOV M I,KRAVCHENKO Y V,NATSIK V D.Dislocation dragging by electrons in metals[J].Soviet Physics Uspekhi,1974,16(6):878-891.
[11] GUAN L,TANG G Y,CHU P K.Recent advances and challenges in electroplastic manufacturing processing of metals[J].Journal of Materials Research,2010,25(7):1215-1224.
[12] ZHU Y H,JIANG Y B,LIU X M.Electropulsing induced circular phase transformations of a cold-deformed ZA27 alloy[J].Journal of Alloys and Compounds,2018,737:630-636.
[13] XU X F,ZHAO Y G,WANG X D,et al.Effect of rapid solid-solution induced by electropulsing on the microstructure and mechanical properties in 7075 Al alloy[J].Materials Science and Engineering:A,2016,654:278-281.
[14] TANG G Y,ZHANG J,YAN Y J,et al.The engineering application of the electroplastic effect in the cold-drawing of stainless steel wire[J].Journal of Materials Processing Technology,2003,137(1/2/3):96-99.
[15] XU Z H,TANG G Y,TIAN S Q,et al.Research of electroplastic rolling of AZ31 Mg alloy strip[J].Journal of Materials Processing Technology,2007,182(1/2/3):128-133.
[16] POSTNIKOV S N.Electrophysical and electrochemical phenomena in friction, cutting, and lubrication[M].New York:Van Nostrand Reinhold Company Inc., 1978.
[17] 陈龙.金属模具表面高效低成本的精密加工新技术研究[D].北京:清华大学,2015. CHEN L.Research on the efficient,low-cost and high resolution processing technology on metallic mold surface[D].Beijing:Tsinghua University,2015. [18] RAHMAN RASHID R A,SUN S,WANG G,et al.An investigation of cutting forces and cutting temperatures during laser-assisted machining of the Ti-6Cr-5Mo-5V-4Al beta titanium alloy[J].International Journal of Machine Tools and Manufacture,2012,63:58-69.
[19] RAHMAN RASHID R A,BERMINGHAM M J,SUN S,et al.The response of the high strength Ti-10V-2Fe-3Al beta titanium alloy to laser assisted cutting[J].Precision Engineering,2013,37(2):461-472.
[20] TANG Z J,DU H,LANG L H,et al.Experimental investigation into the electropulsing assisted punching process of 2024T4 aluminum alloy sheet[J].Journal of Materials Processing Technology,2018,253:86-98.
[21] MIGUÉLEZ M H,SOLDANI X,MOLINARI A.Analysis of adiabatic shear banding in orthogonal cutting of Ti alloy[J].International Journal of Mechanical Sciences,2013,75:212-222.
[22] BEN D D,YANG H J,MA Y R,et al.Rapid hardening of AISI 4340 steel induced by electropulsing treatment[J].Materials Science and Engineering:A,2018,725:28-32.
[23] HAO Q G,QIN S W,LIU Y,et al.Relation between microstructure and formability of quenching-partitioning-tempering martensitic steel[J].Materials Science and Engineering:A,2016,671:135-146.
[24] CHANG S N,ANDRÉMEYERS M.Martensitic transformation induced by a tensile stress pulse in Fe-22.5wt%Ni-4wt%Mn alloy[J].Acta Metallurgica,1988,36(4):1085-1098.
[25] LIU Y,FAN J F,ZHANG H,et al.Recrystallization and microstructure evolution of the rolled Mg-3Al-1Zn alloy strips under electropulsing treatment[J].Journal of Alloys and Compounds,2015,622:229-235.
[26] TROITSKII O A.Effect of the electron state of a metal on its mechanical properties and the phenomenon of electroplasticity[J].Strength of Materials,1977,9(1):35-45.
[27] MIZUBAYASHI H,OKAMOTO T.Low-temperature homogeneous deformation in amorphous alloys induced under electropulsing[J].Materials Science Forum,1999,304/305/306:355-360.
[28] LAI Z H,CONRAD H,TENG G Q,et al.Nanocrystallization of amorphous Fe-Si-B alloys using high current density electropulsing[J].Materials Science and Engineering:A,2000,287(2):238-247.
[29] MA Y R,YANG H J,TIAN Y Z,et al.Hardening and softening mechanisms in a nano-lamellar austenitic steel induced by electropulsing treatment[J].Materials Science and Engineering:A,2018,713:146-150.
[30] ZHOU Y Z,ZHANG W,WANG B Q,et al.Grain refinement and formation of ultrafine-grained microstructure in a low-carbon steel under electropulsing[J].Journal of Materials Research,2002,17(8):2105-2111.
[31] YE X X,TSE Z T H,TANG G Y,et al.Retracted:Effect of electropulsing treatment on microstructure and mechanical properties of cold-rolled pure titanium strips[J].Journal of Materials Processing Technology,2015,222:27-32.
[32] 董菲菲.薄壁钢圆管绕弯成形工艺的有限元数值模拟研究[D].长沙:湖南大学,2012. DONG F F.Finite element simulation research of thin-walled steel tube rotary-draw bending forming process[D].Changsha:Hunan University,2012. [33] KOPANEV A A.The nature of the electroplastic effect in metals[J].Strength of Materials,1991,23(1):55-59.
[34] XIE H Y,WANG Q,LIU K,et al.Investigation of influence of direct-current pulses on springback during V-bending of AZ31B magnesium alloy sheet[J].Journal of Materials Processing Technology,2015,219:321-327.
[35] KIM W,YEOM K H,THIEN N T,et al.Electrically assisted blanking using the electroplasticity of ultra-high strength metal alloys[J].CIRP Annals,2014,63(1):273-276.
[36] XIE H Y, WANG J F, PENG F, et al.An investigation of electroplastic effect on formability of AZ31B sheet metal[J].AIP Conference Proceedings, 2013, 1567:950-953.
[37] 田雪,刘金旭,李树奎,等.电脉冲热处理对网篮组织热轧TC4合金力学性能和绝热剪切特性的影响[J].稀有金属材料与工程,2016,45(1):202-206. TIAN X,LIU J X,LI S K,et al.Effects of electric pulse heat treatment on mechanical properties and adiabatic shear banding of hot-rolled lamellar TC4 alloy[J].Rare Metal Materials and Engineering,2016,45(1):202-206.
[38] 郑建毅,何闻,施彦彬.电脉冲消除45钢淬火件的残余应力[J].浙江大学学报(工学版),2012,46(8):1407-1411. ZHENG J Y,HE W,SHI Y B.Eliminating residual stress in 45 steel quenching specimens by electrical pulse[J].Journal of Zhejiang University (Engineering Science),2012,46(8):1407-1411.
[39] 黄金亮,曹兴国,孙万昌,等.电脉冲快速退火对铁基非晶合金性能的影响[J].材料开发与应用,1996,11(5):24-29. HUANG J L,CAO X G,SUN W C,et al.Effect of electric pulse rapid annealing upon properties of Fe-base amorphous alloy[J].Development and Application of Materials,1996,11(5):24-29.
[40] LIU X L,WEN D H,LI Z J,et al.Experimental study on hard turning hardened GCr15 steel with PCBN tool[J].Journal of Materials Processing Technology,2002,129(1/2/3):217-221.
[41] 张硕,王海波,张冰,等.高能电脉冲对淬火态GCr15钢切削性能的影响[J].稀有金属材料与工程,2018,47(2):574-580. ZHANG S,WANG H B,ZHANG B,et al.Effect of electropulsing assisted cutting process on cutting properties of quenched GCr15 bearing steel[J].Rare Metal Materials and Engineering,2018,47(2):574-580.
[42] 王海波.304不锈钢的电脉冲辅助车削与声电耦合表面加工研究[D].北京:清华大学,2016. WANG H B.Research on the electropulsing assisted turning and ultrasonic-electropulsing coupling surface process for the 304 stainless steel[D].Beijing:Tsinghua University,2016.
计量
- 文章访问数: 11
- HTML全文浏览量: 4
- PDF下载量: 4