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    放电等离子烧结温度对Fe-Si/MnZn(Fe2O4)2软磁复合材料组织与磁性能的影响

    Effect of Spark Plasma Sintering Temperature on Microstructure and Magnetic Properties of Fe-Si/MnZn(Fe2O4)2 Soft Magnetic Composites

    • 摘要: 采用球磨法制备了Fe-Si/MnZn(Fe2O42核壳结构粉末,并采用放电等离子烧结制备Fe-Si/MnZn(Fe2O42软磁复合材料,研究了烧结温度(600~1 000 ℃)对该复合材料显微组织与磁性能的影响。结果表明:不同温度烧结Fe-Si/MnZn(Fe2O42复合材料均由Fe-Si合金颗粒和颗粒间MnZn(Fe2O42相组成;在600~700 ℃烧结时复合材料通过机械结合实现致密化,属于欠烧,800~900 ℃烧结可实现良好冶金结合,属于完全烧结,1 000 ℃烧结时颗粒间MnZn(Fe2O42铁氧体层遭到破坏,属于过烧;复合材料磁性能随烧结温度升高而先提高后下降,在900 ℃烧结时磁性能最好,饱和磁化强度最高,为1 476 kA·m-1,矫顽力最低,为548.3 A·m-1,磁芯损耗较低,振幅磁导率稳定。

       

      Abstract: Fe-Si/MnZn(Fe2O4)2 core shell structure powder was prepared by ball milling, and Fe-Si/MnZn(Fe2O4)2 soft magnetic composite was prepared by spark plasma sintering. The effects of sintering temperature (600—1 000 ℃) on the microstructure and magnetic properties of the composite were studied. The results show that Fe-Si/MnZn(Fe2O4)2 composite after sintering at different temperatures was composed of Fe-Si alloy particles and MnZn(Fe2O4)2 phase between the particles. When sintered at 600-700 ℃, the composite was densified by mechanical bonding, which belonged to undersintering. When sintered at 800-900 ℃, good metallurgical bonding was achieved, which belonged to complete sintering. When sintered at 1 000 ℃, the MnZn(Fe2O4)2 ferrite layer between the particles was damaged, which belonged to oversintering. With increasing sintering temperature, the magnetic properties of the composite increased first and then decreased. The magnetic properties were the best at a sintering temperature of 900 ℃, and the saturation magnetization was the highest, 1 476 kA·m-1, the coercive force was the lowest, 548.3 A·m-1, the core loss was low, and the amplitude permeability was stable.

       

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