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    李琴, 唐崇尧, 常维纯, 郭旭, 李德杰, 徐兆东. 焊接顺序对X80钢管道B型套筒熔化极活性气体保护电弧焊接残余应力的影响[J]. 机械工程材料, 2022, 46(3): 83-88,94. DOI: 10.11973/jxgccl202203014
    引用本文: 李琴, 唐崇尧, 常维纯, 郭旭, 李德杰, 徐兆东. 焊接顺序对X80钢管道B型套筒熔化极活性气体保护电弧焊接残余应力的影响[J]. 机械工程材料, 2022, 46(3): 83-88,94. DOI: 10.11973/jxgccl202203014
    LI Qin, TANG Chongyao, CHANG Weichun, GUO Xu, LI Dejie, XU Zhaodong. Effect of Metal Active Gas Arc Welding Sequence on Welding Residual Stress of X80 Steel Pipe B-type Sleeve[J]. Materials and Mechanical Engineering, 2022, 46(3): 83-88,94. DOI: 10.11973/jxgccl202203014
    Citation: LI Qin, TANG Chongyao, CHANG Weichun, GUO Xu, LI Dejie, XU Zhaodong. Effect of Metal Active Gas Arc Welding Sequence on Welding Residual Stress of X80 Steel Pipe B-type Sleeve[J]. Materials and Mechanical Engineering, 2022, 46(3): 83-88,94. DOI: 10.11973/jxgccl202203014

    焊接顺序对X80钢管道B型套筒熔化极活性气体保护电弧焊接残余应力的影响

    Effect of Metal Active Gas Arc Welding Sequence on Welding Residual Stress of X80 Steel Pipe B-type Sleeve

    • 摘要: 基于X80钢大尺寸管道与B型套筒间熔化极活性气体保护电弧焊环焊缝的热源与本构方程,建立焊接接头的有限元模型,模拟了左右两端同时焊接、左右两端交替焊接以及左右两端先后焊接3种焊接顺序下焊接接头的残余应力分布,并通过盲孔法验证模拟结果的准确性,讨论了焊接顺序对焊接残余应力的影响规律。结果表明:焊接接头的最大残余应力均位于外壁面距盖面焊道1.8~3 mm内,不同焊接顺序下管道和套筒左右两端残余应力分布规律相近;左右两端同时焊接顺序下管道和套筒的峰值残余应力最大,均位于外壁起焊点附近;有限元模拟结果与试验结果的相对误差小于9.15%,模拟结果较准确;左右两端先后焊接顺序对最大焊接残余应力的影响程度最小。

       

      Abstract: Based on the heat source and constitutive equation of the metal active gas arc girth weld between the X80 steel large-size pipe and the B-type sleeve, the finite element model of the welded joint was established, and the residual stress distribution of the welded joint under three welding sequences of simultaneous welding of both left and right ends, the alternate welding of both left and right ends, and welding successively of both left and right ends were simulated, and the accuracy of the simulation results was verified by the blind hole method. The influence of welding sequence on the welding residual stress was discussed. The results show that the maximum residual stress in the welded joints was located within 1.8-3 mm from the outer wall to the capping bead, and the residual stress distribution at the left and right ends of the pipe and sleeve was similar under different welding sequences. The peak residual stress of the pipe and sleeve under the welding sequence of simultaneous welding of both left and right ends was the largest, which were located near the welding point of the outer wall. The relative error between finite element simulation results and test results was less than 9.15%, which verified the accuracy of the simulation results. The welding sequence of welding successively of both left and right ends had the smallest influence on the maximum welding residual stress.

       

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