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    蔡啸涛, 齐彦昌, 魏金山, 马成勇. 液化天然气储罐低温镍基合金焊缝射线探伤底片中不明影像产生的原因[J]. 机械工程材料, 2022, 46(8): 33-39. DOI: 10.11973/jxgccl202208006
    引用本文: 蔡啸涛, 齐彦昌, 魏金山, 马成勇. 液化天然气储罐低温镍基合金焊缝射线探伤底片中不明影像产生的原因[J]. 机械工程材料, 2022, 46(8): 33-39. DOI: 10.11973/jxgccl202208006
    CAI Xiaotao, QI Yanchang, WEI Jinshan, MA Chengyong. Cause of Unknown Images in Cryogenic Nickel-based Alloy Weld Radiographic-Inspection Film of LNG Storage Tank[J]. Materials and Mechanical Engineering, 2022, 46(8): 33-39. DOI: 10.11973/jxgccl202208006
    Citation: CAI Xiaotao, QI Yanchang, WEI Jinshan, MA Chengyong. Cause of Unknown Images in Cryogenic Nickel-based Alloy Weld Radiographic-Inspection Film of LNG Storage Tank[J]. Materials and Mechanical Engineering, 2022, 46(8): 33-39. DOI: 10.11973/jxgccl202208006

    液化天然气储罐低温镍基合金焊缝射线探伤底片中不明影像产生的原因

    Cause of Unknown Images in Cryogenic Nickel-based Alloy Weld Radiographic-Inspection Film of LNG Storage Tank

    • 摘要: 在大型液化天然气储罐建造过程中,采用ENiCrMo-6镍基合金焊条焊接的06Ni9DR钢焊缝射线探伤底片上常发现点状与絮状不明影像,采用显微组织观察、能谱分析、硬度测试、低温冲击试验及热力学计算等方法,分析了不明影像的产生原因,并研究了不明影像对焊缝力学性能的影响。结果表明:点状与絮状影像主要由大尺寸富钨夹杂物及富铌、钼析出相团簇造成;这些夹杂物和析出相团簇区域的平均显微硬度分别为456,288 HV,均高于基体的平均硬度,二者对焊接接头的强度和低温冲击韧性的稳定性造成了不良影响;更换焊条批次后,焊缝中不明影像出现的概率显著降低,不明影像的产生与镍基合金焊条生产过程中药皮组分混合不均匀或者药粉颗粒度不均匀,造成焊缝金属中合金元素的异常偏聚有关。

       

      Abstract: During the construction of large liquefied natural gas storage tanks, spot-like and floccus unknown images were found on the radiographic-inspection film of the 06Ni9DR steel weld by the ENiCrMo-6 nickel-based alloy electrode. The cause of unknown images was analyzed, and the effect of unknown images on the mechanical properties of weld was studied by microstructure observation, energy spectra analysis, hardness test, cryogenic impact tests, and thermodynamic calculations. The results show that the spot-like and floccus images were mainly caused by large-sized tungsten-rich inclusions and niobium-molybdenum-rich precipitate clusters. The average hardness of areas of inclusions and precipitate clusters were 456, 288 HV, respectively, which were both higher than that of the substrate; the tungsten-rich particles and precipitate clusters had a negative effect on the stability of tensile strength and cryogenic impact toughness of the weld joints. The quantity of unknown images decreased significantly after replacing the electrode. The unknown images were related to uneven mixing of coating components or uneven particle size of the flux during the production of nickel-based alloy electrodes, resulting in the abnormal enrichment of alloy elements in the weld metal.

       

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