• CSCD中国科学引文数据库来源期刊
  • 中文核心期刊
  • 中国机械工程学会材料分会会刊
  • 中国科技核心期刊
高级检索

柴油加氢循环20碳钢管道脆性爆裂原因

王明, 王琼琦, 钟继如, 关凯书

王明, 王琼琦, 钟继如, 关凯书. 柴油加氢循环20碳钢管道脆性爆裂原因[J]. 机械工程材料, 2023, 47(8): 100-105. DOI: 10.11973/jxgccl202308016
引用本文: 王明, 王琼琦, 钟继如, 关凯书. 柴油加氢循环20碳钢管道脆性爆裂原因[J]. 机械工程材料, 2023, 47(8): 100-105. DOI: 10.11973/jxgccl202308016
WANG Ming, WANG Qiongqi, ZHONG Jiru, GUAN Kaishu. Brittle Bursting Cause of 20 Carbon Steel Pipe of Diesel Hydrogenation Recycling[J]. Materials and Mechanical Engineering, 2023, 47(8): 100-105. DOI: 10.11973/jxgccl202308016
Citation: WANG Ming, WANG Qiongqi, ZHONG Jiru, GUAN Kaishu. Brittle Bursting Cause of 20 Carbon Steel Pipe of Diesel Hydrogenation Recycling[J]. Materials and Mechanical Engineering, 2023, 47(8): 100-105. DOI: 10.11973/jxgccl202308016

柴油加氢循环20碳钢管道脆性爆裂原因

基金项目: 

国家磁约束核聚变能发展研究专项项目(2022YFE03120000)

详细信息
    作者简介:

    王明(1998-),男,湖北邯郸人,硕士研究生

    通讯作者:

    关凯书

  • 中图分类号: TG142.1+5

Brittle Bursting Cause of 20 Carbon Steel Pipe of Diesel Hydrogenation Recycling

  • 摘要: 某化工厂柴油加氢循环20碳钢管道发生脆性爆裂。对该管道残片分别进行去应力退火处理和去氢处理,通过与未处理原始状态残片的显微组织和力学性能进行对比,并结合化学成分检测和断口形貌观察等方法对管道爆裂原因进行了分析。结果表明:管道材料在长时间服役后发生应变时效脆化,导致管道脆性爆裂;管道材料的氮元素含量相对偏高,且晶粒出现较大的变形,是发生应变时效脆化的主要原因。
    Abstract: Brittle bursting occurred in 20 carbon steel pipe of diesel hydrogenation recycling in a chemical plant. The pipe debris was treated by stress relief annealing and dehydrogenation treatment, respectively. By comparing the microstructure and mechanical properties of the treated debris with those of the untreated original debris, as well as combination with chemical composition detection and fracture morphology observation, the cause of the pipe bursting was analyzed. The results show that strain-age embrittlement occurred in the pipe material after a long period of service, leading to brittle bursting of the pipe. The relatively high nitrogen content in the pipe material and the large deformation of the grains were the main reasons for strain-age embrittlement.
  • [1]

    SOKOLOV M A,NANSTAD R K.On impact testing of subsize charpy V-notch type specimens[M]//Effects of Radiation on Materials:17th International Symposium.West Conshohocken,PA:ASTM International,2009:384.

    [2]

    ALTSTADT E,HOUSKA M,SIMONOVSKI I,et al.On the estimation of ultimate tensile stress from small punch testing[J].International Journal of Mechanical Sciences,2018,136:85-93.

    [3]

    HURST R,LI Y Z,TURBA K.Determination of fracture toughness from the small punch test using circular notched specimens[J].Theoretical and Applied Fracture Mechanics,2019,103:102238.

    [4] 关凯书,李璞,黄奕昶,等.小冲杆试验评价材料的断裂韧度[J].压力容器,2007,24(12):8-11.

    GUAN K S,LI P,HUANG Y C,et al.An assessment to material fracture toughness by small punch test[J].Pressure Vessel Technology,2007,24(12):8-11.

    [5] 钟继如.基于混合粒子群算法的小冲杆试验预测材料强度的研究[D].上海:华东理工大学,2019:66-73.

    ZHONG J R.Study on prediction of material strength by small punch test based on hybrid particle swarm optimization algorithm[D].Shanghai:East China University of Science and Technology,2019:66-73.

    [6] 于庆波,孙莹,黄传辉,等.屈强比对塑性影响的研究[J].塑性工程学报,2009,16(1):153-155.

    YU Q B,SUN Y,HUANG C H,et al.Research of yield-strength ratio on the plasticity[J].Journal of Plasticity Engineering,2009,16(1):153-155.

    [7] 庞勃.浅谈影响几种常见钢氢脆的因素[J].科技风,2014(22):48-48.

    PANG B.Discussion on factors affecting hydrogen embrittlement of several common steels[J].Technology Wind,2014(22):48-48.

    [8] 陈波,张光,岑成贤,等.45号钢氢致脆断试验与GTN模型数值模拟研究[J].固体力学学报,2022,43(1):28-39.

    CHEN B,ZHANG G,CEN C X,et al.Experimental and GTN model-based numerical study on hydrogen-induced brittle fracture of 45 steel[J].Chinese Journal of Solid Mechanics,2022,43(1):28-39.

    [9] 王和慧,冯亚娟,侯峰.20G材料中氢扩散规律研究及氢对材料力学性能的影响[J].压力容器,2015,32(12):1-6.

    WANG H H,FENG Y J,HOU F.Research of hydrogen diffusion regularity and effect of hydrogen on material mechanics behaviors of 20G[J].Pressure Vessel Technology,2015,32(12):1-6.

    [10] 李梦丽.管用20钢应变时效的演化规律及无损检测方法[D].济南:山东大学,2012:17-18.

    LI M L.Evolution law and nondestructive testing method of strain aging of 20 steel for pipe[D].Jinan:Shandong University,2012:17-18.

    [11] 彭涛,程时遐,吉玲康,等.X100管线钢在应变时效中的脆化[J].热加工工艺,2013,42(20):179-181.

    PENG T, CHENG S X, JI L K, et al. Embrittlement of X100 pipeline steel during strain aging[J].Hot Working Technology,2013,42(20):179-181.

    [12]

    ERASMUS L A,PUSSEGODA L N.The strain aging characteristics of reinforcing steel with a range of vanadium contents[J].Metallurgical Transactions A,1980,11(2):231-237.

    [13] 侯建国,安旭文,吴春秋,等.关于钢材的冲击韧性和应变时效敏感性有关问题的讨论[J].建筑钢结构进展,2002,4(1):41-49.

    HOU J G,AN X W,WU C Q,et al.Research on the impact toughness and strain aging sensitivity of steel[J].Progress in Steel Building Structures,2002,4(1):41-49.

    [14] 柳曾典.钢的纯净化是压力容器安全的重要保证[J].机械工程材料,1994,18(1):21-23.

    LIU Z D. The cleaning of steel for pressure vessel is the important guarantee of its safety[J].Materials for Mechanical Engineering,1994,18(1):21-23.

    [15] 王威强,李爱菊,陈鹭滨,等.20钢高压管脆断分析[J].机械强度,2004,26(6):683-690.

    WANG W Q,LI A J,CHEN L B,et al.Brittle fracture analysis of 20 steel high pressure piping[J].Journal of Mechanical Strength,2004,26(6):683-690.

    [16] 董雷云,潘缉悌,蒋晓东,等.螺旋焊管脆性开裂失效分析[J].化工机械,2000,27(2):90-94.

    DONG L Y,PAN J T,JIANG X D,et al.Failure analysis of embrittlement cracking of spirally welded tubes[J].Chemical Engineering & Machinery,2000,27(2):90-94.

    [17]

    CUI H X,WANG W Q,LI A J,et al.Failure analysis of the brittle fracture of a thick-walled 20 steel pipe in an ammonia synthesis unit[J].Engineering Failure Analysis,2010,17(6):1359-1376.

    [18]

    LI A J,WANG W Q,WANG X M,et al.Fatigue and brittle fracture of carbon steel process pipeline[J].Engineering Failure Analysis,2005,12(4):527-536.

    [19] 郑生斌,熊祥江,李中平,等.X90级管线钢应变时效行为[J].金属热处理,2016,41(6):27-30.

    ZHENG S B,XIONG X J,LI Z P,et al.Strain aging behavior of X90 pipeline steel[J].Heat Treatment of Metals,2016,41(6):27-30.

    [20] 崔好选.临氢碳钢高压管失效分析与风险评估研究[D].济南:山东大学,2011:47-51.

    CUI H X.Study on failure analysis and risk assessment of hydrogen-exposed carbon steel high pressure pipe[D].Jinan:Shandong University,2011:47-51.

    [21] 王威强,李梦丽,崔好选.通过标准规避高压钢管应变时效脆化的发生[J].压力容器,2010,27(11):45-52.

    WANG W Q,LI M L,CUI H X.Avoiding the occurrence of high-pressure steel pipe strain aging embrittlement through the standards[J].Pressure Vessel Technology,2010,27(11):45-52.

计量
  • 文章访问数:  4
  • HTML全文浏览量:  0
  • PDF下载量:  4
  • 被引次数: 0
出版历程
  • 收稿日期:  2022-04-04
  • 修回日期:  2023-05-15
  • 刊出日期:  2023-08-19

目录

    /

    返回文章
    返回