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    Sb-SnO2掺杂量对Al2O3-13% TiO2复合陶瓷涂层抗结垢性能的影响

    Effect of Sb-SnO2 Doping Amount on Anti-scaling Performance ofAl2O3-13%TiO2 Composite Ceramic Coating

    • 摘要: 以Al2O3-13% TiO2(AT13)和纳米掺锑SnO2(Sb-SnO2)粉体为原料,采用等离子喷涂工艺在4145H合金钢基体表面制备了掺杂不同质量分数(0~16%) Sb-SnO2的AT13复合陶瓷涂层,研究了复合陶瓷涂层的表面性能、微观形貌、显微硬度、结合强度以及在地层采出水中的抗结垢性能,并与电镀铬层和未处理4145H合金钢进行对比。结果表明:与电镀铬层和未处理4145H合金钢相比,复合陶瓷涂层的水接触角较大,表面能较低,随着Sb-SnO2掺杂量的增加,水接触角基本呈先增大后减小的趋势,表面能先减小后增大;复合陶瓷涂层具有大量的孔隙;随着Sb-SnO2掺杂量的增加,硬度整体呈降低趋势,但均高于4145H合金钢和电镀铬层,单位面积结垢质量先减小后增大;掺杂质量分数10% Sb-SnO2的复合陶瓷涂层具有最大的水接触角、最小的表面能、最小的单位面积结垢质量,平均结合强度为25.7 MPa。

       

      Abstract: With Al2O3-13%TiO2 (AT13) and nano antimony tin oxide (Sb-SnO2) powders as raw materials, AT13 composite ceramic coatings doped with different mass fractions (0-16%) of Sb-SnO2 were prepared on surface of 4145H alloy steel substrate by plasma spraying process, and the surface performance, micromorphology, microhardness, bond strength, and anti-scaling properties in formation produced water of the composite ceramic coatings were investigated and compared with those of the chromium-electrodeposited layer and untreated 4145H alloy steel. The results show that the water contact angle of composite ceramic coating was larger than those of chromium-electrodeposited layer and untreated 4145H alloy steel, and the surface energy was lower. With increasing Sb-SnO2 doping amount, the water contact angle basically increased first and then decreased, and the surface energy decreased first and then increased. The composite ceramic coating had a large number of pores. With increasing Sb-SnO2 doping amount, the hardness had an overall decreasing trend, but was higher than those of 4145H alloy steel and chromium-electrodeposited layer. With increasing Sb-SnO2 doping amount, and the fouling mass per unit area decreased first and then increased. The composite ceramic coating doped with 10wt%Sb-SnO2 had the largest water contact angle, the smallest surface energy, and the minimum fouling mass per unit area; the average bond strength was 25.7 MPa.

       

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