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    凝固冷却速率对55Al-Zn-1.6Si合金镀层组织和力学性能的影响

    Effect of Solidification Cooling Rate on Microstructure and Mechanical Properties of 55Al-Zn-1.6Si Alloy Coating

    • 摘要: 在0~0.5 ℃·s-1凝固冷却速率下制备55Al-Zn-1.6Si合金铸锭,在常规冷却和强冷(凝固冷却速率分别为5~10,15~30 ℃·s-1)DC51D+AZ镀层钢板上取样,对比研究了凝固冷却速率对合金镀层显微组织、物相组成和力学性能的影响。结果表明:3种凝固冷却速率下的55Al-Zn-1.6Si合金均由α(Al)、β(Zn)以及少量沿α(Al)晶界析出的针状富硅相组成;随着凝固冷却速率增大,组织细化,枝晶由接近平衡态的空间生长转化为非平衡态的平面生长,镀层中形成六角形锌花,且强冷镀层中的锌花最小;铸锭、常规冷却镀层和强冷镀层的硬度分别为123,106,125 HV;强冷镀层的屈服强度(287 MPa)高于常规冷却镀层(273 MPa),低于铸锭(330 MPa),常规冷却镀层和强冷镀层的规定总延伸强度分别为389,406 MPa;常规冷却工艺和强冷工艺下镀层钢板拉伸性能相差不大。

       

      Abstract: 55Al-Zn-1.6Si alloy ingot was obtained at solidification cooling rates of 0-0.5 ℃·s-1, and the samples were taken from conventional cooling and rapid cooling (solidification cooling rates of 5-10, 15-30 ℃·s-1, respectively) DC51D+AZ coated steel plates. The effect of solidification cooling rate on the microstructure, phase composition and mechanical properties of them were comparatively studied. The results show that the 55Al-Zn-1.6Si alloy at different cooling rates all consisted of α(Al), β(Zn) and small amount of needle-like silicon phase precipitated along α(Al) grain boundaries. With increasing cooling rate, the microstructure was gradually refined, and the dendrites transformed from space growth in near equilibrium state to non-equilibrium plane growth. Hexagonal zinc spangles were formed in the coating, and the zinc spangles in the rapid cooling coating were the smallest. The hardnesses of the ingot, conventional cooling coating and rapid cooling coating were 123, 106, 125 HV, respectively. The yield strength of rapid cooling coating (287 MPa) was higher than that of conventional cooling coating (273 MPa), but lower than that of ingot (330 MPa). The total extension proof strengths of conventional cooling coating and rapid cooling coating were 389, 406 MPa, respectively. The tensile properties of the coated steel plates under conventional cooling and rapid cooling process had little difference.

       

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