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    焊接顺序对TC4钛合金TIG焊T型接头残余应力和变形的影响

    Effect of Welding Sequence on Residual Stress and Distortion of TC4 Titanium Alloy TIG Welding T-Joint

    • 摘要: 建立了TC4钛合金钨极惰性气体保护焊(TIG焊)T型接头的有限元模型并进行热源验证,研究了双侧同时同向(方案1)、单侧顺序同向(方案2)和单侧顺序反向(方案3)这3种焊接顺序对T型接头残余应力和变形的影响。结果表明:模拟得到焊接热循环曲线与试验曲线基本吻合,峰值温度相对误差小于5%,证明模型准确;3种焊接顺序所得T型接头的纵向残余应力在靠近焊缝处均表现为拉应力,远离焊缝处均表现为压应力,方案1接头位置残余应力变化梯度最小;方案1所得接头的变形最小,焊后翼板垂直度最优,因此双侧同时同向焊接更适用于需要严格控制构件焊接整体变形的场合。

       

      Abstract: The finite element model of TC4 titanium alloy tungsten inert gas shielded welding (TIG welding) T-joint was established and the heat source was verified. The effect of both-side simultaneous codirection (case 1), one-side sequential codirection (case 2) and one-side sequential reverse direction (case 3) welding sequences on the residual stress and distortion of T-joint were studied. The results show that the simulated thermal cycle curve and test curve were basically consistent, and the relative error of the peak temperature was less than 5%, which proved that the model was accurate. The longitudinal residual stress of T-joints obtained by three welding sequences was tensile stress near the weld and compressive stress away from the weld. The residual stress gradient of joint position by case 1 was the smallest. The distortion of the joint obtained by case 1 was the smallest, and the verticality of the wing plate after welding was the best. Therefore, the both-side simultaneous codirectional welding was more suitable for the occasions where the overall deformation of the welding component needed to be strictly controlled.

       

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