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    刘畅, 高名传, 袁振南, 余斯亮, 陈同舟. 火焰喷涂纯锌和Zn-Al合金涂层的耐腐蚀性能[J]. 机械工程材料, 2024, 48(8): 9-17. DOI: 10.11973/jxgccl230171
    引用本文: 刘畅, 高名传, 袁振南, 余斯亮, 陈同舟. 火焰喷涂纯锌和Zn-Al合金涂层的耐腐蚀性能[J]. 机械工程材料, 2024, 48(8): 9-17. DOI: 10.11973/jxgccl230171
    LIU Chang, GAO Mingchuan, YUAN Zhennan, YU Siliang, CHEN Tongzhou. Corrosion Resistance of Flame Sprayed Pure Zinc and Zn-Al Alloy Coatings[J]. Materials and Mechanical Engineering, 2024, 48(8): 9-17. DOI: 10.11973/jxgccl230171
    Citation: LIU Chang, GAO Mingchuan, YUAN Zhennan, YU Siliang, CHEN Tongzhou. Corrosion Resistance of Flame Sprayed Pure Zinc and Zn-Al Alloy Coatings[J]. Materials and Mechanical Engineering, 2024, 48(8): 9-17. DOI: 10.11973/jxgccl230171

    火焰喷涂纯锌和Zn-Al合金涂层的耐腐蚀性能

    Corrosion Resistance of Flame Sprayed Pure Zinc and Zn-Al Alloy Coatings

    • 摘要: 在6061-T6铝合金表面制备了火焰喷涂纯锌、Zn-15Al合金和Zn-30Al合金涂层,研究了不同涂层的微观形貌、耐中性盐雾腐蚀性能和电化学性能。结果表明:纯锌、Zn-15Al合金和Zn-30Al合金涂层截面结构致密,孔隙率依次降低,与基体呈机械结合;经中性盐雾腐蚀后,纯锌、Zn-15Al合金与Zn-30Al合金涂层的腐蚀质量增加和腐蚀速率依次减小,Zn-30Al合金涂层表现出最好的耐中性盐雾腐蚀性;在人工海水溶液中,3种涂层的开路电位均低于铝合金基体,可以对基体进行牺牲阳极保护;相比纯锌涂层,Zn-15Al合金和Zn-30Al合金涂层的自腐蚀电流密度更小,自腐蚀电位更高,腐蚀速率更小,腐蚀倾向更低;随着浸泡腐蚀时间延长,Zn-15Al合金涂层的耐腐蚀性能无显著变化,Zn-30Al合金涂层的耐腐蚀性能逐渐增强。Zn-30Al合金涂层表现出最好的耐电化学腐蚀性。

       

      Abstract: The flame sprayed coatings of pure zinc, Zn-15Al and Zn-30Al alloy were prepared on surface of 6061-T6 aluminum alloy. The micromorphology, neutral salt corrosion resistance and electrochemical properties of the coatings were studied. The results show that the pure zinc, Zn-15Al alloy and Zn-30Al alloy coatings had dense cross section structure and decreasing porosity inturn, and was mechanically combined with the matrix. After neutral salt spray corrosion, the corrosion mass increased and the corrosion rate decreased in turn of pure zinc, Zn-15Al alloy and Zn-30Al alloy coatings, and the Zn-30Al alloy coatings showed the best resistance to neutral salt spray corrosion. In the artificial seawater solution, the open circuit potential of the three kinds of coatings was lower than that of the aluminum alloy substrate, indicating that the coatings could provide sacrificial anodic protection to the substrate. Compared with those of the pure zinc coating, the self-corrosion current density of Zn-15Al alloy and Zn-30Al alloy coating was lower and the self-corrosion potential was higher, namely the corrosion rate was smaller and the corrosion tendency was lower. With the prolongation of immersion corrosion time, the corrosion resistance of Zn-15Al alloy coating had no significant change, and that of Zn-30Al alloy coating gradually increased. The Zn-30Al alloy coating showed the best electrochemical corrosion resistance.

       

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