高级检索
    崔亚男, 陈兴召, 郭优, 李晓飞, 崔丽, 兰亮云. 坡口形式对Q390/Q690异种低合金钢焊接残余应力的影响[J]. 机械工程材料, 2024, 48(8): 61-67. DOI: 10.11973/jxgccl230434
    引用本文: 崔亚男, 陈兴召, 郭优, 李晓飞, 崔丽, 兰亮云. 坡口形式对Q390/Q690异种低合金钢焊接残余应力的影响[J]. 机械工程材料, 2024, 48(8): 61-67. DOI: 10.11973/jxgccl230434
    CUI Yanan, CHEN Xingzhao, GUO You, LI Xiaofei, CUI Li, LAN Liangyun. Effect of Groove Form on Welding Residual Stress of Q390/Q690 Dissimilar Low Alloy Steel[J]. Materials and Mechanical Engineering, 2024, 48(8): 61-67. DOI: 10.11973/jxgccl230434
    Citation: CUI Yanan, CHEN Xingzhao, GUO You, LI Xiaofei, CUI Li, LAN Liangyun. Effect of Groove Form on Welding Residual Stress of Q390/Q690 Dissimilar Low Alloy Steel[J]. Materials and Mechanical Engineering, 2024, 48(8): 61-67. DOI: 10.11973/jxgccl230434

    坡口形式对Q390/Q690异种低合金钢焊接残余应力的影响

    Effect of Groove Form on Welding Residual Stress of Q390/Q690 Dissimilar Low Alloy Steel

    • 摘要: 采用有限元法研究了坡口形式(V形、X形和K形)对Q390/Q690异种低合金钢熔化极活性气体保护电弧焊接头温度、应力和焊后残余应力分布的影响,并进行了试验验证。结果表明:模拟和试验所得热循环曲线和残余应力分布相似,瞬时温度相对误差小于15%,证明模型准确;K形坡口接头焊缝区峰值温度最高,V形坡口次之,X形坡口最小;K形、V形和X形坡口接头焊缝均存在等效应力高于690 MPa的高应力区,面积依次降低,纵向残余应力均呈“几”字形分布,峰值出现在焊缝处,在两侧熔合区迅速转变为压应力,横向残余应力均呈双驼峰形分布,峰值出现在两侧熔合区,焊缝区应力急剧减小至中心处接近0;坡口形式对接头纵向残余拉应力峰值影响较小,V形与K形坡口接头纵向残余拉应力分布范围大于X形坡口,横向残余拉应力峰值和分布范围均大于X形坡口。

       

      Abstract: The effects of groove form (V-shaped, X-shaped and K-shaped) on temperature, stress and residual stress distribution of Q390/Q690 dissimilar low alloy steel melting electrode active gas shielded arc welded joint were studied by using finite element simulation, and were verified by test. The results show that the simulated and test thermal cycle curves and residual stress distribution were similar, and the instantaneous temperature relative error was less than 15%, proving the accuracy of the model. The peak temperature in the weld zone of the K-shaped groove joint was the highest, followed by that of the V-shaped groove, and the X-shaped groove was the lowest. The welds of K-groove, V-groove and X-groove joints all had high stress zones with equivalent stresses higher than 690 MPa, and the areas decreased in sequence. And the longitudinal residual stress was distributed in a zigzag pattern, with peaks appearing at the weld and rapidly transforming into compressive stress in the fusion zone on both sides. The transverse residual stress was distributed in a double hump shape, with peaks appearing in the fusion zone on both sides and rapidly decreasing to near zero at the center of the weld. The groove form had little effect on the peak longitudinal residual tensile stress of the joint. The distribution range of longitudinal residual tensile stress of V-groove and K-groove joints was larger than that of X-groove joints, and the peak transverse residual tensile stress and its distribution range were both larger than those of X-groove joints.

       

    /

    返回文章
    返回