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    国产EA4T钢车轴调质热处理工艺的制定

    Formulation of Quenching and Tempering Heat Treatment Process of Domestic EA4T Steel Axle

    • 摘要: 选择规格ϕ280 mm的国产EA4T钢大尺寸毛坯作为等效车轴,对其进行900 ℃×5 h水淬以及不同温度(595,610,650 ℃)保温6 h水冷回火的调质热处理预试验,对车轴表层、1/2半径处和心部的显微组织和力学性能进行分析,获得合适的调质热处理工艺,并应用于国产ϕ256 mm EA4T钢车轴的现场验证。结果表明:595 ℃水冷回火后等效车轴不同位置以及610 ℃水冷回火后表层的抗拉强度均略高于EN 13261:2009标准要求,650 ℃水冷回火后的强度、断后伸长率、断面收缩率以及纵向与横向冲击韧性均符合EN 13261:2009标准要求,组织也基本为回火马氏体/贝氏体。确定EA4T车轴钢的调质热处理工艺为900 ℃×5 h水淬和650 ℃×6 h水冷回火。采用上述工艺对ϕ256 mm EA4T钢车轴进行热处理后,其表层、1/2半径处和心部的力学性能和显微组织均符合EN 13261:2009标准要求,不同位置取样拉伸后均发生韧性断裂,断口均由纤维区和剪切唇组成,纤维区呈韧窝形貌。

       

      Abstract: The ϕ280 mm large size blank of domestic EA4T steel was selected as the equivalent axle, and the heat treatment pre-test of water quenching for 900 ℃×5 h and tempering at different temperatures (595,610,650 ℃) for 6 h and water cooling was carried out. The microstructure and mechanical properties of the surface layer, 1/2 radius position and core of the axle were anlyzed to obtain the proper quenching and tempering heat treatment process, and the field verification of the heat treatment process was carried out on ϕ256 mm EA4T steel axle. The results show that the tensile strength of different areas after 595 ℃ water cooling tempering and the surface layer after 610 ℃ water cooling tempering for the equivalent axle was higher than standard requirements of EN 13261: 2009. The strength, percentage elongation after fracture, percentage reduction of area, and longitudinal and transverse impact toughness after water cooled tempering at 650 ℃ met the standard requirements of EN 13261:2009, and the microstructure was basically tempered martensite/bainite. The quenching and tempering heat treatment process for EA4T steel axle was determined as 900 ℃×5 h water quenching and 650 ℃×6 h water cooling tempering. After ϕ256 mm EA4T steel axle was heat-treated by the above process, the mechanical properties and microstructure of the surface, 1/2 radius position and core of the axle all met the standard requirements of EN 13261:2009. After sampling in different areas and stretching, ductile fracture occurred, and the fracture was composed of fiber regions and shear lips with the fiber regions showing dimpling morphology.

       

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