基于压入响应的异种金属焊接接头材料力学性能计算方法
Calculation Method of Material Mechanical Properties of Dissimilar Metal Welded Joint Based on Indentation Response
-
摘要: 通过ABAQUS有限元分析软件模拟压入试验并结合控制单一变量法,在Hollomon本构模型的基础上,分析了不同材料力学性能参数(屈服应力和应变硬化指数)与载荷-位移曲线加载段压入响应参数(加载曲率和加载指数)的关系,建立由加载段压入响应参数反求材料力学性能参数的预测公式,以有限元分析时输入的屈服应力和应变硬化指数作为约定真值,验证预测方法的准确性;通过该预测方法获得SA508钢/52M合金堆焊层/52M合金对接焊缝/316L钢异种金属焊接接头的材料力学性能参数分布。结果表明:预测公式计算得到屈服应力和应变硬化指数的最大相对误差绝对值分别为10.5%,6.29%,所建立的公式可以较为准确地预测异种金属焊接接头局部区域的材料力学性能参数。计算得到异种金属焊接接头两侧热影响区的屈服应力和应变硬化指数变化明显,随着距熔合线距离的增加,屈服应力减小,而应变硬化指数增大;母材以及52M合金堆焊层和对接焊缝的屈服应力和应变硬化指数分布相对稳定。Abstract: Based on the Hollomon constitutive model, the relationship between different mechanical property parameters of materials (yield stress and strain hardening index) and the indentation response parameters (loading curvature and loading index) of the loading section of the load-displacement curve was analyzed by indentation test simulation by ABAQUS finite element analysis software and the method of controlling single variable. The prediction formula of the mechanical property parameters of the materials derived from the response parameters of the loading section was established, and the yield stress and strain hardening index entered in the finite element analysis were used as the conventional truth values to verify the accuracy of the prediction method. The material mechanical property parameter distribution of SA508 steel/52M alloy surfacing layer/52M alloy butt weld/316L steel dissimilar metal welded joint was obtained by this prediction method. The results show that the absolute relative errors of yield stress and strain hardening index calculated by the prediction formula were 10.5% and 6.29%, respectively. The formula could accurately predict the material mechanical property parameters of the local area of the dissimilar metal welded joint. The yield stress and strain hardening index of the heat affected zone on both sides of the dissimilar metal welded joint by calculation changed obviously, and the yield stress decreased while the strain hardening index increased with the increase of the distance from the fusion line. The yield stress and strain hardening index distribution of base metal and 52M alloy surfacing layer and butt weld were relatively stable.
下载: