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    SL-I型乙烯裂解炉辐射段炉管的损伤规律

    Damage Law of SL-I Pyrolysis Furnace Radiant Section Pipes

    • 摘要: 对某炼化企业于2018年6月投入使用的以石脑油为原料的SL-I型乙烯裂解炉辐射段炉管进行了现场渗碳检测、低倍酸蚀试验、室温拉伸试验和高温持久试验,分析了炉管在服役过程中的渗碳状况和损伤规律,评估了不同渗碳程度炉管的剩余寿命。结果表明:炉膛内不同炉管以及同一炉管周向不同方位的渗碳程度均存在较大差异,严重渗碳位置主要集中在炉膛西侧和中部入口管和出口管距离炉底1.5~7.5 m处;轻度渗碳入口管的化学成分、强度均符合订货技术要求,而严重渗碳入口管的碳、铌含量较高,未达到屈服点就断裂,强度和塑性均远低于订货技术要求;在最高管壁温度1 100 ℃、应力0.22 MPa条件下,轻度和严重渗碳入口管的主要损伤机理分别为高温蠕变和渗碳,轻度渗碳入口管剩余寿命为5.0 a,严重渗碳入口管需及时更换。

       

      Abstract: The field carburizing test, low acid corrosion test, room temperature tensile test and high temperature endurance test were carried out on the SL-I pyrolysis furnace radiant section pipes with naphtha as raw material, which was put into use in a refinery company in June 2018. The carburizing status and damage law of furnace pipes during service were analyzed, and the residual life of furnace pipes with different carburizing degrees were evaluated. The results show that the degree of carburizing varied greatly in different furnace pipes and in different directions around the same furnace pipe. The severe carburized positions were mainly located at 1.5–7.5 m away from the furnace bottom in the inlet and outlet pipes on the west side and middle of the furnace. The chemical composition and strength of the mild carburized inlet pipe met the order technical requirement. The carbon and niobium content of the severe carburized inlet pipe was relatively high. The severe carburized inlet pipe fractured before reaching the yield point during tension, and the strength and plasticity were far lower than the order technical requirement. Under the conditions of maximum wall temperature of 1 100 ℃ and stress of 0.22 MPa, main damage mechanisms of the mild and severe carburized inlet pipes were high temperature creep and carburizing, respectively; the residual life of mild carburized inlet pipe was 5.0 a, while the severe carburized inlet pipe needed to be replaced in time.

       

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