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    ZCuSn10P1铜合金表面堆焊SnSb9Cu7巴氏合金的界面组织和性能

    Interfacial Microstructure and Properties of ZCuSn10P1 Copper Alloy Surfacing SnSb9Cu7 Babbitt Alloy

    • 摘要: 采用冷金属过渡熔化极钨极氩弧焊在ZCuSn10P1铜合金上堆焊SnSb9Cu7巴氏合金,研究了界面处的显微组织和微区成分,测试了结合强度和微纳力学性能。结果表明:铜合金与巴氏合金堆焊层之间存在厚度约140 μm的界面层,实现了冶金结合;界面处平整光滑,无微裂纹、气孔等缺陷,形成了α+δ相;巴氏合金堆焊层由SnSb相、Cu6Sn5相和α-Sn基体组成,显微组织均匀细小,无明显偏析,硬质相颗粒尺寸约35 μm;界面结合强度约101 MPa,断裂主要发生在巴氏合金堆焊层中硬质相处;巴氏合金堆焊层、铜合金、界面层的显微硬度分别为6.199,7.401,8.205 GPa。

       

      Abstract: The SnSb9Cu7 Babbitt alloy as surfacing on the ZCuSn10P1 copper alloy by cold metal transition molten tungsten argon arc welding. The microstructure and micro-composition at the interface were studied, and the bonding strength and micro-nano mechanical properties were tested. The results show that an interfacial layer of about 140 μm thickness was formed between copper alloy and Babbitt alloy cladding layer, indicating that metallurgical bonding. The interface was smooth, and the interfacial layer had no micro-cracks, pores and other defects, and was composed of α+δ phase. The Babbitt alloy cladding layer was composed of SnSb phase, Cu6Sn5 phase and α-Sn matrix. The microstructure of the cladding layer was uniform and fine, no obvious segregation was found, and the hard phase particle size was about 35 μm. The bonding strength of the interface was about 101 MPa, and the fracture mainly occured in hard phases of Babbitt alloy cladding layer. The microhardness of Babbitt alloy cladding layer, copper alloy and the interfacial layer was 6.199, 7.401 and 8.205 GPa, respectively

       

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