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    储亮, 周煜, 鄢家乐, 刘晓亮. 基于数字图像相关技术的微合金化25Cr35NiNb钢焊接接头蠕变变形表征[J]. 机械工程材料, 2024, 48(7): 17-24. DOI: 10.11973/jxgccl240054
    引用本文: 储亮, 周煜, 鄢家乐, 刘晓亮. 基于数字图像相关技术的微合金化25Cr35NiNb钢焊接接头蠕变变形表征[J]. 机械工程材料, 2024, 48(7): 17-24. DOI: 10.11973/jxgccl240054
    CHU Liang, ZHOU Yu, YAN Jiale, LIU Xiaoliang. Characterization of Creep Deformation of Microalloyed 25Cr35NiNb Steel Welded Joint Based on Digital Image Correlation Technique[J]. Materials and Mechanical Engineering, 2024, 48(7): 17-24. DOI: 10.11973/jxgccl240054
    Citation: CHU Liang, ZHOU Yu, YAN Jiale, LIU Xiaoliang. Characterization of Creep Deformation of Microalloyed 25Cr35NiNb Steel Welded Joint Based on Digital Image Correlation Technique[J]. Materials and Mechanical Engineering, 2024, 48(7): 17-24. DOI: 10.11973/jxgccl240054

    基于数字图像相关技术的微合金化25Cr35NiNb钢焊接接头蠕变变形表征

    Characterization of Creep Deformation of Microalloyed 25Cr35NiNb Steel Welded Joint Based on Digital Image Correlation Technique

    • 摘要: 采用数字图像相关(DIC)技术通过分区引伸计与平均化法获得了在900 ℃和不同应力水平(37~55 MPa)下乙烯裂解炉管常用微合金化25Cr35NiNb钢焊接接头不同区域的高温蠕变应变曲线,结合显微组织分析探讨了蠕变损伤机理;采用由DIC技术获得的高温蠕变变形数据和基于遗传算法的全局优先算法进行参数识别,建立基于双曲正弦函数的蠕变本构模型,采用该模型对不同应力水平下焊接接头不同区域的蠕变变形行为进行预测,并进行试验验证。结果表明:在相同应力水平下焊接接头焊缝区域的最小蠕变应变速率比母材区域小,说明焊缝区域的抗蠕变变形能力优于母材区域;与焊缝区域相比,母材区域更早进入蠕变第三阶段,且蠕变变形更大,靠近熔合线3~5 mm处母材区域是整个焊接接头的薄弱区域。随着应力水平的降低,母材区域的骨架状碳化物M7C3相向块状、链状M23C6相转变,蠕虫状NbC相向粗大块状G相转变,同时晶内析出大量弥散分布的M23C6二次碳化物,G相与基体界面处形成蠕变空洞并相互连接形成裂纹;不同应力水平蠕变试验后焊缝区域组织仍保持骨架状形态,蠕变损伤程度较小。蠕变本构模型预测得到的蠕变应变与试验结果吻合较好,平均相对误差小于5%,说明该模型能够较好地预测微合金化25Cr35NiNb钢焊接接头的非均质蠕变变形行为。

       

      Abstract: Based on zone extensometer and homogenization method, the high temperature creep strain curves of different regions of microalloyed 25Cr35NiNb steel welded joints commonly used in ethylene cracking furnace tubes at 900 ℃ and different stress levels (37–55 MPa) were obtained by digital image correlation (DIC) technique. The creep damage mechanism was explored by microstructure analysis. Parameters were determined with the high temperature creep deformation data obtained by DIC technique and by a global optimization algorithm base on genetic algorithms, the creep constitutive model based on hyperbolic sine function was established, and the creep deformation behavior of different regions of the welded joint under different stress levels was predicted, and was verified by tests. The results show that the minimum creep strain rate in the weld region of the welded joint was smaller than that in the base metal region under the same stress levels, indicating that the weld region had better creep deformation resistance than the base metal region. Comparing with the weld region, the base metal region entered the tertiary creep stage earlier and experienced greater creep deformation, and the base metal region at 3–5 mm from the fusion line was the weakest area of the whole welded joint. With the decrease of the stress level, the skeletal carbide M7C3 phase in the base metal region transformed into blocky and chain-like M23C6 phase, and the vermiform NbC phase transformed into coarse blocky G phase. Meanwhile, a large number of dispersed M23C6 secondary carbides were precipitated in the grains, and creep cavities were formed at the interface between the G phases and the matrix, which interconnected to form cracks. After creep testing under different stress levels, the microstructure of the weld region still maintained a skeletal shape, indicating a low degree of creep damage. The creep strain predicted by the creep constitutive model was in good agreement with test results, and the average relative error was less than 5%, indicating that the model could effectively predict the non-uniform creep deformation behavior of microalloyed 25Cr35NiNb steel welded joint.

       

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