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    2017铝合金/2A12铝合金搅拌摩擦焊接头的组织和性能

    Microstructure and Properties of 2017 Aluminum Alloy/2A12 Aluminum Alloy Friction Stir Welded Joint

    • 摘要: 在不同焊接速度(80,100,120 mm·min−1)和主轴转速(750,1 000,1 250 r·min−1)下对5 mm厚的2A12铝合金板和2017铝合金板进行搅拌摩擦焊接,研究了不同工艺参数下接头的组织和力学性能。结果表明:不同焊接速度和主轴转速下2017铝合金/2A12铝合金搅拌摩擦焊接头均未见明显宏观缺陷,均由焊核区、热机影响区、热影响区和母材组成。焊核区中2017铝合金和2A12铝合金组织交替分布,晶粒均为细小等轴晶,2A12铝合金侧(后退侧)热机影响区存在大量粗大且不规则的变形晶粒和少量回复再结晶晶粒,热影响区的变形晶粒更加粗大且较为规则。焊核区2017铝合金的晶粒尺寸小于2A12铝合金,随着焊接速度或主轴转速的增加,2种铝合金的晶粒尺寸均增大。不同工艺参数下接头的截面硬度整体呈“W”形分布,接头的最低硬度区以及拉伸断裂位置均位于2017铝合金侧的热影响区。当主轴转速为750,1 250 r·min−1时,不同焊接速度下接头的抗拉强度分别约为390,350 MPa,而当主轴转速为1 000 r·min−1时,抗拉强度均大于390 MPa。当主轴转速为1 000 r·min−1,焊接速度为100 mm·min−1时,接头的抗拉强度最高,为2017铝合金母材的80%,断后伸长率最大,接头的断裂类型为韧性断裂。

       

      Abstract: Friction stir welding was performed on 5 mm thick 2A12 aluminum alloy plates and 2017 aluminum alloy plates under different welding speeds (80,100,120 mm · min−1) and spindle speeds (750, 1 000,1 250 r · min−1), and the microstructure and mechanical properties of the joints under different process parameters were studied. The results show that the 2017 aluminum alloy/2A12 aluminum alloy friction stir welded joints had no obvious macroscopic defects under different welding speeds and spindle speeds, and all joints were composed of nugget zone, thermo-mechanically affected zone, heat affected zone and base metal. The microstructures of 2017 aluminum alloy and 2A12 aluminum alloy in the nugget zone were alternately distributed, and the grains were fine equiaxed grains. The thermo-mechanically affected zone on 2A12 aluminum alloy side (retreating side) consisted of a large number of coarse and irregular deformed grains and a small number of recrystallized grains, and the heat affected zone was composed of larger and more regular deformed grains. The grain size of 2017 aluminum alloy in the nugget zone was smaller than that of 2A12 aluminum alloy, and with the increase of welding speed or spindle speed, the grain size of both aluminum alloys increased. Under different process parameters, the section hardness of the joint presented a "W" shape distribution. The lowest hardness zone and tensile fracture location of the joint were in the heat affected zone on the side of the 2017 aluminum alloy. When the spindle speed was 750,1 250 r · min−1, the tensile strength of the joint at different welding speeds was about 390,350 MPa, respectively; when the spindle speed was 1 000 r · min−1, the tensile strength was greater than 390 MPa. When the spindle speed was 1 000 r · min−1 and the welding speed was 100 mm · min−1, the tensile strength of the joint was the highest, which was 80% that of the 2017 aluminum alloy base metal, the percentage elongation after fracture was the largest, and the fracture type of the joint was ductile fracture.

       

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