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    表面处理工艺对聚碳酸酯与聚氨酯密封胶黏接性能的影响

    Effect of Surface Treatment on Adhesive Properties of Polycarbonate and Polyurethane Sealant

    • 摘要: 分别采用常压空气等离子处理技术、砂纸打磨、涂覆底涂剂(底涂)等3种方法对聚碳酸酯(PC)进行表面处理,对PC表面的接触角、官能团、微观形貌、化学元素等进行表征,以聚氨酯密封胶为胶黏剂结合剥离试验和拉伸剪切试验,研究了不同表面处理对PC表面黏接性能的影响。结果表明:与未进行表面处理相比,等离子处理后PC表面与水、乙二醇的接触角均减小,表面极性含氧官能团含量增加,表面润湿性提升;等离子处理和砂纸打磨处理后PC表面失效模式与未进行表面处理相同,为界面黏附失效,拉伸剪切强度相比未经表面处理均略有提高,但黏接性能未明显提升;底涂处理后PC的表面呈较光滑的水波状,与未表面处理相比,水接触角略有减小,表面极性含氧官能团含量增加,表面失效模式转变为胶黏剂内聚失效,拉伸剪切强度提高了约13倍,黏接性能明显提升。

       

      Abstract: Polycarbonate (PC) was surface treated by atmospheric air plasma treatment technology, sandpaper grinding and coating primer. The contact angle, functional groups, micromorphology and chemical elements of PC surface were characterized. With polyurethane sealant as adhesive, and combining with peel tests and tensile shear tests, the influence of different surface treatments on the surface bonding properties of PC was studied. The results show that comparing with those without surface treatment, after plasma treatment the contact angle between PC surface and water or ethylene glycol decreased, the content of polar oxygen functional groups on the surface increased and the surface wettability was improved. The surface failure mode after plasma treatment and sandpaper grinding treatment was the same as that without surface treatment, which was the interface adhesion failure. The tensile shear strength after plasma treatment and sandpaper grinding treatment was slightly improved, but the bonding property was not significantly improved. After primer coating treatment, the surface changed to the smooth surface of water wave, the water contact angle decreased slightly comparing with those without surface treatment, the surface polar oxygen-containing functional group content increased, the surface failure mode changed to adhesive cohesion failure, the tensile shear strength increased by about 13 times, and the bonding property was significantly improved.

       

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