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    扫描振幅对CuCrZr合金块/箔带软连接电子束焊接接头组织和性能的影响

    Effect of Scan Amplitude on Microstructure and Properties of CuCrZr Alloy Block/Foil Soft Connection Electron Beam Welded Joint

    • 摘要: 采用真空电子束焊接方法对核聚变堆用60 mm厚CuCrZr合金块/CuCrZr箔带软连接进行焊接试验,研究了扫描振幅(1.5,2.0,2.5 mm)对接头形貌、显微组织、硬度和拉伸性能的影响。结果表明:随着扫描振幅的增大,焊接熔深和熔宽均增大,深宽比降低;接头由母材、合金块侧热影响区和焊缝组成,焊缝划分为合金块焊缝和箔带软连接焊缝两部分;焊缝主要以等轴晶和柱状晶为主,箔带软连接焊缝的晶粒尺寸大于合金块焊缝,热影响区由等轴晶组成;焊缝的单质铬颗粒数量少于热影响区;随着扫描振幅的增加,焊缝和热影响区的晶粒尺寸均增大,热影响区中的单质铬颗粒数量降低。接头合金块侧热影响区的硬度最低,焊缝硬度介于合金块母材和箔带软连接母材之间,合金块焊缝的硬度略高于箔带软连接焊缝;随着扫描振幅的增大,焊缝和热影响区的硬度降低。随着扫描振幅的增加,接头的抗拉强度和断后伸长率均降低,不同扫描幅度的接头抗拉强度均低于母材,断裂均发生在合金块焊缝处。

       

      Abstract: Welding tests were carried out on 60 mm thick CuCrZr alloy block/CuCrZr foil soft connection for nuclear fusion reactors by the vacuum electron beam welding method. The effects of scan amplitude (1.5, 2.0, 2.5 mm) on the joint morphology, microstructure, hardness and tensile properties were studied. The results show that with increasing scan amplitude , both the weld melting depth and the width increased, and the depth-to-width ratio decreased. The joint consisted of base metal, heat-affected zone on the alloy block side and weld, and the weld was divided into alloy block weld and foil soft connection weld. The weld zone was mainly composed of equiaxed grains and columnar grains, and the grain size of the foil soft connection weld was larger than that of the alloy block weld. The heat-affected zone was composed of equiaxed grains.The amount of elemental Cr in the weld was less than that in the heat-affected zone. With the increase of the scan amplitude, the grain sizes of both the weld and the heat-affected zone increased, and the amount of elemental Cr in the heat-affected zone decreased. The hardness of heat-affected zone on the alloy block side of the joint was the lowest, and the hardness of the weld was between the alloy block base metal and the foil soft connection base metal; the hardness of the alloy block weld was slightly higher than that of the foil soft connection weld. With the increase of scan amplitude, the hardness of the weld and the heat-affected zone and the tensile strength and the percentage elongation after fracture of the joint all decreased. The tensile strength of the joints under different scan amplitudes was lower than that of the base metal, and the fracture occurred at the alloy block weld.

       

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