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    切割方法对聚合物基复合材料开孔试样力学性能的影响

    Effect of Cutting Method on Mechanical Properties of Polymer Matrix Composite Open-Hole Sample

    • 摘要: 采用刀具机械加工、磨料水射流加工和纳秒激光加工在玻璃纤维增强酚醛树脂基复合材料、碳纤维增强环氧树脂基复合材料以及玻璃纤维增强环氧树脂基复合材料板上制备中心带直径6 mm圆孔、尺寸为200 mm×25 mm×2 mm的矩形试样,对比了不同切割方法下的加工精度、表面粗糙度以及形貌特征,研究了切割方法对不同复合材料力学性能的影响。结果表明:磨料水射流加工试样表面粗糙度最小,刀具机械加工次之,两者加工精度较高,纳秒激光加工试样表面粗糙度最大,且加工精度较低;刀具机械加工和磨料水射流加工孔侧面均出现少量毛刺及分层等缺陷,切割面无开裂及热影响区,纳秒激光加工切割面发生严重的烧蚀和氧化;对于玻璃纤维增强酚醛树脂基复合材料,3种切割方法下开孔拉伸强度相似;对于碳纤维增强环氧树脂基复合材料,刀具机械加工下开孔拉伸强度最大,磨料水射流加工次之,纳秒激光加工最小;对于玻璃纤维增强环氧树脂基复合材料,刀具机械加工和磨料水射流加工下开孔拉伸强度相似且较大,纳秒激光加工下较小。

       

      Abstract: The rectangular sample with diameter of 6 mm hole in the center and with size of 200 mm×25 mm×2 mm was prepared on the glass fiber reinforced phenolic resin matrix composite, carbon fiber reinforced epoxy resin matrix composite and glass fiber reinforced epoxy resin matrix composite plate by tool machining, abrasive water jet processing and nanosecond laser processing. The machining accuracy, surface roughness and topography under different cutting methods were compared. The effect of cutting methods on mechanical properties of different composites was studied. The results show that the sample surface roughness was the smallest under abrasive water jet processing, followed by tool machining, both with high processing accuracy. The sample surface roughness was the largest under nanosecond laser processing, with low processing accuracy. There were a few burrs and delamination defects on the side of the hole under tool machining and abrasive water jet processing, and no cracking and heat-affected zone existed on the cutting surface. Serious ablation and oxidation occurred on the cutting surface under nanosecond laser processing. For glass fiber reinforced phenolic resin matrix composite, the open-hole tensile strength was similar under the three cutting methods. For carbon fiber reinforced epoxy resin matrix composite, the open-hole tensile strength under tool machining was the largest, followed by that under abrasive water jet processing, and that under nanosecond laser processing was the smallest. For glass fiber reinforced epoxy resin matrix composite, the open-hole tensile strength under tool machining and abrasive water jet processing was similar and large, while that under nanosecond laser processing was small.

       

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