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    复合弹丸喷丸强化对300M钢表面完整性影响的有限元模拟

    Finite Element Simulation of Effect of Composite Shot Peening on Surface Integrity of 300M Steel

    • 摘要: 采用相同建模方式建立同时喷射大直径(0.300 mm)和小直径(0.178 mm)弹丸的复合弹丸喷丸强化和单种弹丸喷丸强化两种三维有限元模型并进行了验证,研究了复合弹丸喷丸强化对300M钢表面完整性的影响规律,并与单种弹丸喷丸强化进行对比。结果表明:模拟得到喷丸后300M钢表层的残余应力分布与试验结果基本吻合,最大残余应力的相对误差在3.57%,表面粗糙度的相对误差为2.56%,模型较准确。复合弹丸喷丸强化后300M钢表层存在残余压应力层,随着深度的增加,残余压应力先增大后减小;大直径弹丸覆盖率占比越高,最大残余压应力越大,表面粗糙度越高。复合弹丸喷丸强化后最大残余压应力和残余压应力层厚度均大于小直径单种弹丸喷丸后,接近于大直径单种弹丸喷丸后;表面粗糙度大于小直径单种弹丸喷丸后,小于大直径单种弹丸喷丸后。

       

      Abstract: Three-dimensional finite element models of composite shot peening with large diameter (0.300 mm) and small diameter (0.178 mm) shots and of single shot peening were established and verified. The effect of composite shot peening on spurface integrity of 300M steel was studied, and was compared with that by the single shot peening. The results show that the simulated residual stress distribution in surface layer of 300M steel after peening was basically consistent with test results, and the relative errors of the maximum residual stress and the surface roughness were 3.57%, 2.56%, relatively, which verified the accuracy of the model. A residual compressive stress layer appeared in 300M steel surface layer after composite shot peening. With the increase of depth, the residual compressive stress increased first and then decreased. The higher the coverage ratio proportion of large-diameter shots, the greater the maximum residual compressive stress and the higher the surface roughness. The maximum residual compressive stress and the thickness of residual compressive stress layer after peening with composite shots were larger than those after peening with small-diameter single shots and were close to those after peening with large-diameter single shots. The surface roughness after composite shot peening was larger than that by small-diameter single shot peening, and smaller than that by large-diameter single shot peening.

       

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