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    焊接间隙对Q690D高强度钢CO2气体保护焊接头组织和性能的影响

    Effect of Welding Gap on Microstructure and Properties of Q690D High-Strength Steel Welded Joints by CO2 Gas Shielded Welding

    • 摘要: 采用ER50-6焊丝对4 mm厚Q690D高强度钢板进行CO2气体保护焊接,研究了焊接间隙(0.75,1.00,1.25,1.50 mm)对焊接接头组织及性能的影响。结果表明:随着焊接间隙的增加,焊缝背面的余高和熔宽不断增加,焊接间隙1.00,1.25 mm下焊缝成形质量良好,焊接间隙0.75 mm下焊缝背面出现未焊透缺陷,焊接间隙1.50 mm下出现焊瘤、焊渣等缺陷。不同焊接间隙下接头均由焊缝、热影响区和母材区组成,热影响区分为粗晶区、细晶区、不完全重结晶区;随着焊接间隙的增大,焊缝的动态再结晶程度先减弱后增强,几何必须位错密度平均值先增大后减小,大角度晶粒占比先降后增再降;焊接间隙1.50 mm下的动态再结晶程度最高,几何必须位错密度最低,焊接间隙1.25 mm下的大角度晶粒占比最大。不同焊接间隙下热影响区细晶区的硬度最高,焊缝的硬度最低;随着焊接间隙的增大,热影响区细晶区和焊缝的硬度均先升后降,接头的残余拉应力增大,接头抗拉强度和断后伸长率均先升后降。最佳焊接间隙为1.25 mm,此时接头热影响区细晶区和焊缝的硬度最高,拉伸性能最好,断后伸长率为10.4%,抗拉强度为697.1 MPa,达到母材的90%以上,拉伸断口由大量韧窝组成,呈韧性断裂特征。

       

      Abstract: CO2 gas shielded welding was carried out on Q690D high-strength steel plates with a thickness of 4 mm by using ER50-6 welding wire. The influence of welding gap (0.75, 1.00, 1.25, 1.50 mm) on the microstructure and properties of the welded joints was studied. The results show that with the increase of the welding gap, the residual height and melt width on back side of the weld increased. When the weld gaps were 1.00, 1.25 mm, the weld formation quality was good. When the weld gap was 0.75 mm, the defect of incomplete penetration appeared on the back side of the weld. When the welding gap was 1.50 mm, defects such as weld bead and weld slag appeared. Under different welding gaps, the joints were composed of the weld, the heat-affected zone and the base metal zone, and the heat-affected zone was divided into the coarse-grained zone, the fine-grained zone and the incomplete recrystallization zone. With the increase of the welding gap, the dynamic recrystallization degree of the weld first decreased and then increased, the average geometric dislocation density first increased and then decreased, and the proportion of high-angle grains first increased, then decreased, and then increased. The dynamic recrystallization degree was the highest, and the geometric dislocation density was the lowest under a welding gap of 1.50 mm; the proportion of high-angle grains was the smallest under a welding gap of 1.25 mm. The hardness of the fine-grained zone of heat-affected zone was the highest, and the hardness of the weld was the lowest under different welding gaps. With the increase of the welding gap, the hardness of both the fine-grained zone of heat-affected zone and the weld first increased and then decreased, the residual tensile stress of the joint increased, and both the tensile strength and the percentage elongation after fracture first increased and then decreased. The optimal welding gap was 1.25 mm. At this time, the hardness of the fine-grained zone of heat-affected zone of the joint and the weld was the highest. The tensile properties were the best; the percentage elongation after fracture was 10.37%, and the tensile strength was 697 MPa, reaching more than 90% of the base metal. The tensile fracture was composed of a large number of cavities and showed the characteristics of ductile fracture.

       

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