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    TIG熔修距离和电流对Q690D钢GMAW十字接头疲劳性能的影响

    Effect of TIG Remelting Distance and Current on Fatigue Performance of Q690D Steel GMAW Cross Joints

    • 摘要: 对Q690D低合金高强钢熔化极气体保护电弧焊(GMAW)十字接头角焊缝进行非熔化极惰性气体保护电弧焊(TIG)熔修,研究了熔修距离(热源中心至焊趾的距离,2,1,0,−1 mm)和熔修电流(150,170,190,210 A)对熔修后焊趾形状和接头疲劳性能的影响。结果表明:在熔修电流150 A条件下,当熔修距离为0时,熔修焊缝完全覆盖原始焊趾,焊趾曲率半径较大,母材与焊缝过渡平缓;当熔修距离为2,1 mm时,原始焊趾无法得到熔修;当熔修距离为−1 mm时,熔修焊缝中形成凹陷。在熔修距离为0条件下,不同电流下熔修后焊趾的曲率半径均大于原始焊趾,过渡角均低于原始焊趾,随着熔修电流的增加,曲率半径先减后增再减,过渡角先增后降,150 A熔修电流下的曲率半径最大,过渡角最小;170,190,210 A熔修电流下熔修接头的疲劳裂纹源位置由原始焊趾变为熔修焊缝和熔修熔合区,150 A熔修电流下接头未发生疲劳开裂;熔修后接头的疲劳寿命高于原始接头,且随着熔修电流的增加,接头的疲劳寿命先降后升再降,150 A熔修电流下接头的疲劳寿命最高。

       

      Abstract: The fillet weld of the gas metal arc welding (GMAW) cross joint of Q690D low alloy high strength steel was remelted by non-melting inert gas shielded arc welding (TIG). The effects of the remelting distance (distance from the center of the heat source to the weld toe, 2, 1, 0, −1 mm) and the remelting current (150, 170, 190, 210 A) on the shape of the weld toe after remelting and the fatigue performance of the joints were studied. The results show that under the remelting current of 150 A, when the remelting distance was 0, the remelted weld completely covered the original weld toe, the curvature radius of the weld toe was large, and the transition between the base metal and the weld was smooth. When the remelting distances were 2 mm and 1 mm, the original weld toe could not be remelted. When the remelting distance was −1 mm, a depression was formed in the remelted weld. Under the remelting distance of 0, the curvature radius of the weld toe after remelting under different currents was larger than that of the original weld toe, and the transition angle was lower than that of the original weld toe. With the increase of the remelting current, the curvature radius first decreased, then increased, and then decreased, while the transition angle first increased and then decreased. The curvature radius was the largest and the transition angle was the smallest at the remelting current of 150 A. Under the remelting currents of 170, 190, 210 A, the fatigue crack source positions of the remelted joints changed from the original weld toe to the remelted weld and the remelted fusion zone. No fatigue cracking occurred in the joint under the remelting current of 150 A. The fatigue life of the joint after remelting was higher than that of the original joint. With the increase of the remelting current, the fatigue life of the remelted joint first decreased, then increased, and then decreased again, and was the highest at the remelting current of 150 A.

       

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