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    工艺参数对间热式电子束焊接5083/5052铝合金异种金属接头组织及性能的影响

    Effects of Process Parameters on Microstructure and Properties of Indirect Heating Electron Beam Welded 5083/5052 Aluminum Alloy Dissimilar Metal Joint

    • 摘要: 采用间热式电子束焊接对5083铝合金和5052铝合金进行对接焊,研究了束流强度(18,20,22 mA)和焊接速度(800,1 000,1 200 mm·min−1)对接头成形质量、显微组织和拉伸性能的影响。结果表明:随着束流强度增加,焊缝出现塌陷,成形质量变差,随着焊接速度增加,焊缝熔深减小,坍塌程度降低。不同工艺参数下焊缝组织主要包括α-Al和β-Mg2Al3相,还存在Mg2Si相,随着束流强度增加,β相晶粒粗化,Mg2Si强化相析出量增多,Al-Mn弥散相逐渐析出;随着焊接速度增加,β相和Mg2Si相析出量减少。随着束流强度增加,接头抗拉强度和屈服强度增大,拉伸断裂机制由脆性断裂向韧性断裂转变;随着焊接速度增加,抗拉强度增大,屈服强度先增大后减小,拉伸断裂机制由韧性断裂转变为脆性断裂。

       

      Abstract: The 5083 aluminum alloy and 5052 aluminum alloy were butt welded by indirect heating electron beam welding. The effects of beam current intensity (18, 20, 22 mA) and welding speed (800, 1 000, 1 200 mm·min−1) on the formation quality, microstructure and tensile properties of the weld joint were studied. The results show that with the increase of beam current intensity, the weld seam collapsed and the formation quality deteriorated. With the increase of welding speed, the weld fusion depth decreased and the degree of collapse reduced. Under different process parameters, the weld structure mainly consisted of α-Al and β-Mg2Al3 phases, and there were also Mg2Si phases. With the increase of beam current intensity, the β phase grains coarsened, and the precipitation amount of Mg2Si strengthening phase in the weld zone increased, and the Al-Mn dispersion phase was formed. With the increase of welding speed, the precipitation amount of β phase and Mg2Si phase decreased. With the increase of beam current intensity, the tensile strength and yield strength of the joint increased, and the tensile fracture mechanism changed from brittle fracture to ductile fracture. With the increase of welding speed, the tensile strength increased, the yield strength first increased and then decreased, and the tensile fracture mechanism changed from ductile fracture to brittle fracture.

       

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