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    铣削工艺参数对Ti65高温钛合金加工表面完整性的影响

    Effect of Milling Process Parameters on Machined Surface Integrity of Ti65 High Temperature Titanium Alloy

    • 摘要: 对Ti65高温钛合金进行了铣削正交试验,研究了每齿进给量(0.01,0.04,0.07,0.10 mm·z−1)、铣削速度(30,60,90,120 m·min−1)、铣削宽度(2,4,6,8 mm)和铣削深度(0.5,1.0,1.5,2.0 mm)对加工表面粗糙度、残余应力和硬度的影响。结果表明:对表面粗糙度的影响程度按由大到小排序依次为每齿进给量、铣削深度、铣削宽度、铣削速度;随着每齿进给量和铣削深度增加,表面粗糙度增大;随着铣削速度增加、铣削宽度减小,表面粗糙度略有减小但变化不显著。每齿进给量和铣削速度对表面残余应力的影响较大,铣削宽度和铣削深度的影响较小;随着每齿进给量增加、铣削速度减小,表面残余压应力减小;随着铣削宽度和铣削深度增加,表面残余压应力无明显变化。铣削深度对表面硬度的影响最大,每齿进给量和铣削速度次之,铣削宽度最小;随着铣削深度、每齿进给量、铣削速度和铣削宽度增加,表面硬度增大。

       

      Abstract: The Ti65 high temperature titanium alloy was subjected to the milling orthogonal test. The effects of single tooth feed (0.01, 0.04, 0.07, 0.10 mm·z−1), milling speed (30, 60, 90, 120 m·min−1), milling width (2, 4, 6, 8 mm) and milling depth (0.5, 1.0, 1.5, 2.0 mm) on the machined surface roughness, residual stress and hardness were studied. The results show that the factors influencing surface roughness, ranked by degree of impact from largest to smallest, were single tooth feed, milling depth, milling width and milling speed. With increasing single tooth feed or milling depth, the surface roughness increased. With increasing milling speed or decreasing milling width, the surface roughness slightly decreased but the change was not significant. The effect of single tooth feed and milling speed on surface residual stress was significant, while the effect of milling width and milling depth was small. With increasing single tooth feed increased or decreasing milling speed, the surface residual compressive stress decreased. With increasing milling width or increasing milling depth, the surface residual compressive stress showed no significant change. The milling depth had the greatest effect on surface hardness, followed by single tooth feed and milling speed, and the milling width had the least effect. With the increase of milling depth, single tooth feed, milling speed or milling width, the surface hardness increased.

       

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