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    焊接热输入对G115钢电弧焊接头组织和力学性能的影响

    Effect of Welding Heat Input on Microstructure and Mechanical Properties of G115 Steel Arc Welded Joint

    • 摘要: 分别在打底焊热输入21.07 kJ·cm−1、填充和盖面焊热输入11.05 kJ·cm−1的低热输入和打底焊25.38 kJ·cm−1、填充和盖面焊15.05 kJ·cm−1的高热输入下,采用手工电弧焊对G115钢板进行多层多道焊接,研究了焊接热输入对接头组织和力学性能的影响。结果表明:2种热输入下接头均由母材、热影响区、焊缝组成,热影响区又分为过热区、相变重结晶区和不完全重结晶区,不同区域的组织相似;与高热输入相比,低热输入下接头热影响区的平均宽度更窄,焊缝和热影响区的晶粒尺寸更小。室温拉伸后不同热输入下接头均在焊缝处断裂,与高热输入相比,低热输入下接头的抗拉强度变化不大,而断后伸长率明显提高约33%,热影响区和焊缝的冲击吸收能量仅降低约18.0%和7.2%,硬度略低。低热输入接头弯曲试样均未断裂,而高热输入接头弯曲试样出现断裂或开裂等现象。低热输入下获得的接头具有较优异的综合性能。

       

      Abstract: The multi-layer and multi-pass welding of G115 steel plates was carried out by manual arc welding under two heat input conditions (low and high). The low heat input condition was set as 21.07 kJ·cm−1 for root welding and 11.05 kJ·cm−1 for filling and capping welding, while the high heat input condition was set as 25.38 kJ·cm−1 for root welding and 15.05 kJ·cm−1 for filling and capping welding. The influence of heat input on the microstructure and mechanical properties of the joint was studied. The results show that the joints under two heat input conditions consisted of base metal, heat-affected zone and weld, and the heat-affected zone could be further divided into overheated zone, phase transformation recrystallization zone and incomplete recrystallization zone. The microstructures in different zones were similar. Compared with those under the high heat input, the average width of the heat-affected zone under low heat input joint was narrower, and the grain size of the weld and the heat-affected zone was smaller. After tension at room temperature, the joint fractured at the weld under different heat inputs. Compared with those under the high heat input, the tensile strength of the joint under the low heat input changed little, the percentage elongation after fracture increased significantly by approximately 33%, the impact absorption energy of the heat-affected zone and the weld decreased by about 18.0% and 7.2%, respectively, and the hardness was slightly lower. The bending specimens of the joints under the low heat input did not fracture, while those under the high heat input showed fracture or cracking. The joints obtained under the low heat input condition had relatively excellent comprehensive performance.

       

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