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    波形钢腹板/平钢底板焊接接头构件温度场及残余应力场的有限元模拟

    Finite Element Simulation of Temperature Field and Residual Stress Field in Welded Joint Component of Corrugated Steel Web/Flat Steel Bottom Plate

    • 摘要: 应用基于能量守恒原理的热平衡方程和双椭球热源模型,采用ABAQUS有限元软件对Q345波形钢腹板/Q345平钢底板CO2气体保护焊接头构件的温度场和残余应力场进行分析,对比了单、双面焊残余应力的变化规律,探讨了焊接路径端部对残余应力的影响。结果表明:模拟得到的波形钢腹板与平钢底板焊接时的熔池形貌以及温度变化曲线均与文献中的试验结果相吻合,相同时间下温度的最大相对误差为11.3%,验证了模拟方法的准确性。单面焊产生的纵向残余应力大于横向残余应力,腹板处焊趾的残余应力偏低,底板处焊根和焊趾的残余应力分布相似,整体为拉应力;随着距底板表面距离的增加,底板的横向残余应力变化不规律,纵向残余应力减小。单面焊后焊接路径端部会产生明显的应力突变。相比于单面焊,双面焊后构件的温度峰值更高,焊趾、焊根和底板中的横向残余应力变化不规律,热源二次加热导致部分区域出现应力降低以及拉应力转变为压应力的现象。

       

      Abstract: With the thermal equilibrium equation and double ellipsoidal heat source model on the basis of the principle of energy conservation, the temperature field and residual stress field of the CO2 gas shielded welded joint components of Q345 corrugated steel web/Q345 flat steel bottom plate were analyzed by ABAQUS finite element software. The variation laws of residual stress in single-sided and double-sided welding were compared, and the influence of the end of the welding path on the residual stress was discussed. The results show that the morphology of the molten pool and the temperature variation curve during welding of the corrugated steel web plate and the flat steel bottom plate obtained by simulation were consistent with the test results in the literature. The maximum relative error of the temperature at the same time was 11.3%, verifying the accuracy of the simulation method. The longitudinal residual stress generated by single-sided welding was greater than the transverse residual stress. The residual stress of the weld toe in the web was relatively low. The residual stress distribution along the weld root and weld toe in the bottom plate was similar, and the overall stress was tensile stress. With increasing distance from the surface of the bottom plate, the transverse residual stress of the bottom plate changed irregularly, while the longitudinal residual stress decreased. Obvious stress sudden changes occurred at the ends of the welding path after single-sided welding. Compared with that after single-sided welding, the temperature peak of the joint component after double-sided welding was higher. The transverse residual stress at weld toe, weld root and in the bottom plate varied irregularly. The secondary heating of the heat source led to a decrease in stress in some areas and the transformation of tensile stress into compressive stress.

       

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