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    热输入对Q690钢MAG焊接头组织和力学性能的影响

    Effect of Heat Input on Microstructure and Mechanical Properties of MAG Welded Joint of Q690 Steel

    • 摘要: 在冷却速率0.1~100 ℃·s−1下对Q690钢进行热模拟试验,结合金相分析和硬度检测,绘制了试验钢的焊接连续冷却转变曲线,明确了试验钢组织转变规律,确定打底焊热输入为15 kJ·cm−1,填充和盖面焊热输入分别为13,18,22 kJ·cm−1;在上述热输入条件下对30 mm厚Q690钢进行熔化极活性气体保护(MAG)对接焊,研究了热输入对接头组织和力学性能的影响。结果表明:不同热输入下接头中未见裂纹、气孔等缺陷,焊缝成形良好,焊缝组织以贝氏体为主,热影响区中过热区和正火区组织为贝氏体+马氏体,不完全正火区除了存在贝氏体和马氏体外还出现铁素体和珠光体。随着热输入增加,过热区与正火区晶粒尺寸增大,接头抗拉强度先升后降,当热输入不大于18 kJ·cm−1时满足使用要求(不低于770 MPa)。不同热输入下接头弯曲180°均未出现裂纹,热影响区和焊缝的−20 ℃冲击吸收功均满足技术要求(不低于47 J),焊缝硬度最低,热影响区硬度最高,当热输入在13,18 kJ·cm−1时,热影响区硬度相比母材和焊缝明显增大,22 kJ·cm−1热输入下热影响区硬度仅略高于母材和焊缝。

       

      Abstract: Thermal simulation tests were conducted on Q690 steel at cooling rates of 0.1–100 ℃ • s−1. By the combination of metallographic analysis and hardness testing, the welding continuous cooling transition curves of test steel was drawn, and the microstructure transformation law of test steel was clarified. According to the welding continuous cooling transition curves, the heat input of the root pass was determined as 15 kJ • cm−1, and that of the fill and cover passes was determined as 13, 18, and 22 kJ • cm−1. The metal active gas (MAG) butt welding test of 30 mm thick Q690 steel was carried out under the above heat input conditions, and the influence of heat input on the microstructure and mechanical properties of the joint was studied. The results show that there were no cracks, pores, or other defects in the joint under different heat inputs, and the welds were well formed. The microstructure of weld mainly consisted of bainite. The microstructure of overheated and normalized zones in the heat affected zone was composed of bainite and martensite, and that of the incomplete normalized zone consisted of bainite, martensite, ferrite and pearlite. With the increase of heat input, the size of grains in the overheated and normalized zones increased, and the tensile strength of the joint first increased and then decreased. When the heat input was no more than 18 kJ • cm−1, the tensile strength met the usage requirement (not less than 770 MPa). Under different heat inputs, there were no cracks in the joint after 180° bending. The impact absorption energy at −20 ℃ in the heat affected zone and weld met the technical requirement (not less than 47 J). The hardness of the weld was the lowest, and the hardness of the heat affected zone was the highest. When the heat input was 13, 18 kJ • cm−1, the hardness of the heat affected zone was much higher than that of weld and base metal, When the heat input was 22 kJ • cm−1, the hardness of the heat affected zone was only slightly higher than that of base metal and weld.

       

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