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    疲劳过程中硬化效应对焊接残余应力演化行为影响的数值模拟

    Numerical Simulation of Effect of Hardening Behavior on Evolution of Welding Residual Stress During Fatigue Process

    • 摘要: 建立了SAF2205双相不锈钢十字形接头有限元模型,基于热-力耦合方法模拟了焊接过程的温度场与残余应力场,并将其作为预定义场,分别采用理想弹塑性模型、各向同性硬化模型和混合硬化模型分析了不同应力水平下的高周疲劳行为,研究了疲劳过程中硬化效应对残余应力演化行为的影响。结果表明:采用不同模型模拟得到十字接头内部均在首个循环后出现残余应力释放现象;理想弹塑性模型模拟得到的残余应力释放量最大,残余应力松弛行为更显著,各向同性模型次之,混合硬化模型残余应力释放量最少。未释放的残余应力通过提高疲劳载荷的平均应力加速疲劳损伤,而释放的残余应力转化为塑性应变,通过提高平均应变改变材料的变形特征。

       

      Abstract: A finite element model of a SAF2205 duplex stainless steel cruciform joint was established. The temperature field and residual stress field during the welding process were simulated by the thermo-mechanical coupling method and were introduced as predefined fields. High-cycle fatigue behaviors under different stress levels were conducted by ideal elastoplastic model, isotropic hardening model, and mixed hardening model, respectively. The influence of hardening behavior on the evolution of residual stresses during the fatigue process was studied. The results show that residual stress relaxation occurred within the cruciform joint after the first cycle for all models. The most significant residual stress release and the most pronounced relaxation behavior were observed with the ideal elastoplastic model, followed by the isotropic hardening model, while the least release was identified with the mixed hardening model. The unreleased residual stress accelerated fatigue damage by increasing the mean stress of the fatigue load, whereas the released residual stress was converted into plastic strain, altering the deformation characteristics of the material by raising the mean strain.

       

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