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    钛铝混合颗粒冷喷涂沉积行为的数值模拟

    Numerical Simulation on Cold Spray Deposition Behavior of Ti-Al Mixed Particles

    • 摘要: 采用ABAQUS软件建立在7B04铝合金基体上冷喷涂不同粒径钛铝混合颗粒沉积层的耦合欧拉-拉格朗日四分之三模型,研究了不同基体温度(400,500,600 K)下沉积层的形貌、残余应力和孔隙率。结果表明:基体温度500 K下,沉积层中钛颗粒主要集中在中间和上部区域,铝颗粒主要集中在中间和下部区域,铝颗粒拉伸和变形更显著,等效塑性应变较大,等效应力较小;较高基体温度下,基体表面变形更严重;不同基体温度下,沉积层均以残余压应力为主,且外围残余压应力相比中部更大,当基体温度为500 K时,最大残余压应力最小且出现深度最小;不同基体温度下,沉积层孔隙率均较低,孔隙主要存在于颗粒之间的结合界面,随着基体温度升高,沉积层孔隙率略微降低。

       

      Abstract: The coupled Euler-Lagrange three-quarter model of cold spraying Ti-Al mixed particles with different particle size on 7B04 aluminum alloy matrix was established by using the ABAQUS software. The deposition morphology, residual stress and porosity at different matrix temperatures (400, 500, 600 K) were studied. The results show that under the matrix temperature of 500 K, the titanium particles of sediment were mainly concentrated in the middle and upper regions, while the aluminum particles were mainly concentrated in the middle and lower regions. The tensile and deformation of the aluminum particles were significant, the equivalent plastic strain was relatively large and the equivalent stress was relatively small. At high matrix temperatures, the deformation of the matrix surface was significant. At different matrix temperatures, the sediments were mainly presented residual compressive stress, the residual compressive stress in the periphery was greater than that in the middle. When the matrix temperature was 500 K,the maximum residual compressive stress and its depth was the smallest. At different matrix temperatures, the porosity of sediments was low. The pores mainly existed at the bonding interfaces between particles. With the increase of matrix temperature, the porosity of sediments decreased slightly.

       

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