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    液晶显示光固化打印模型截面变形程度与尺寸精度的影响因素

    Influencing Factors of Cross-sectional Deformation Degree and Dimensional Accuracy of Liquid Crystal Display Photo-Curing Printed Models

    • 摘要: 通过有限元模拟和试验验证相结合的方式,研究了液晶显示(LCD)光固化打印圆柱模型时固化层层厚(0.01~0.11 mm)、固化层层数(10~100层)以及模型截面形状和固化层面积突增对模型截面变形程度以及尺寸精度的影响。结果表明:固化层层厚对模型截面变形的影响几乎可以忽略;在打印过程中随着固化层层数的增加,模型径向和成形方向的变形速率逐渐减缓,尺寸收缩量增大速率变缓,但是打印后期变形程度增强,尺寸收缩量明显增加;固化层总层数越多,中间相同层数下的变形程度越弱,尺寸收缩量越小。对于外径相同,空心直径和偏心距离不同的空心圆柱模型,空心直径越大或偏心距离越大,模型径向收缩量越大,变化趋势与试验结果相吻合。当下一层面积突然增大且打印过程没有任何支撑或打印补偿的情况下,面积突增区域会产生严重的径向和成形方向的变形,且随着面积突增程度的增加,变形程度增大。

       

      Abstract: By combining finite element simulation and experimental verification, the influence of the thickness of the curing layer (0.01−0.11 mm), the number of curing layers (10−100 layers), the shape of the model cross-section and the sudden increase in area of the curing layer on the deformation degree and dimensional accuracy of the cylinder model section during liquid crystal display (LCD) photo-curing printing was studied. The results show that the influence of the curing layer thickness on the section deformation of the model could almost be ignored. As the number of curing layers increased in printing, the rate of deformation in the radial and forming directions and the increase in dimensional shrinkage of the model gradually slowed down. In the later stage of printing, the degree of deformation was intensified, and the dimensional shrinkage significantly increased. The more curing layer total number, the weaker the degree of deformation and the smaller the dimensional shrinkage under the same number of layers in the middle. For hollow cylinder models with the same outer radium but different diameters of middle hollow and eccentric distances, the larger the diameter of the middle hollow or the greater the eccentric distance, the greater the radial shrinkage of the model, and the simulated variation trend of the deformation was consistent with the experimental results. When the area of the new layers suddenly increased and there was no support or printing compensation during the printing, the area with the sudden increase in area underwent relatively severe deformation in the radial and forming directions; as the degree of area mutation increased, the degree of deformation also increased.

       

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