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    离焦量对5052铝合金/T2紫铜激光熔钎焊接头组织和性能的影响

    Effect of Defocusing Distance on Microstructure and Properties of 5052 Aluminum Alloy/T2 Copper Laser Welding-Brazing Joint

    • 摘要: 以Zn-Al药芯焊丝作为填充金属,在激光功率2 400 W、焊接速度6 mm·s−1、送丝速度2 m·min−1条件下,采用激光熔钎焊对T2紫铜板和5052铝合金板进行对接,研究了离焦量(0,+2,+4,+6,+8 mm)对焊丝润湿铺展性能以及对接头显微组织、物相组成和力学性能的影响。结果表明:随着离焦量的增加,Zn-Al药芯焊丝熔化后在紫铜表面的铺展面积降低,润湿铺展性能降低。当离焦量为0,+2,+4,+8 mm时,焊缝金属铺展不良,焊缝中出现焊瘤、裂纹等缺陷,当离焦量为+6 mm时,焊缝金属铺展良好,焊缝表面未出现明显缺陷,成形质量最好。当离焦量为0时,铜侧钎焊界面反应层主要由Al4Cu9和Al4.2Cu3.2Zn0.7相组成,当离焦量为+6 mm时,主要由AlCu和CuZn5相组成,当离焦量为+8 mm时,主要由AlCu和Al4.2Cu3.2Zn0.7相组成。随离焦量增大,接头不同区域的硬度变化不大,抗拉强度先升高后降低,+6 mm离焦量下的抗拉强度最大,为212 MPa,此时拉伸断口中分布着尺寸较小的韧窝,呈典型的韧性断裂形貌。

       

      Abstract: 5052 aluminum alloy and T2 copper was joined by laser welding brazing with Zn-Al flux-cored welding wire as the filler metal under a laser power of 2 400 W, a welding speed of 6 mm·s−1, and a wire feeding speed of 2 m·min−1. The effect of defocusing distance (0, +2, +4, +6, +8 mm) on the wetting and spreading performance of welding wire, and on the microstructure, phase composition and mechanical properties of joints was studied. The results show that with the increase of defocusing distance, the spreading area of Zn-Al flux-cored wire on the surface of copper decreased, indicating that its wetting and spreading performance decreased. When the defocus distance was 0, +2, +4, +8 mm, the spreading performance of weld metal was poor, resulting in defects such as weld beads and cracks in the weld. When the defocus distance was +6 mm, the weld metal spread well, and no obvious defects appeared on the weld surface; the forming quality was the best. When the defocus distance was 0, the brazing interface reaction layer on the copper side was mainly composed of Al4Cu9 and Al4.2Cu3.2Zn0.7 phases. When the defocus distance was +6 mm, it was mainly composed of AlCu and CuZn5 phases. When the defocus distance was +8 mm, it was mainly composed of AlCu and Al4.2Cu3.2Zn0.7 phases. With the increase of defocusing distance, the hardness change in different areas of the joint was not significant, and the tensile strength first increased and then decreased. The tensile strength was the largest at +6 mm defocusing distance, reaching 212 MPa; at this time, there were small-sized dimples distributed in the tensile fracture, presenting a typical ductile fracture morphology.

       

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