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    增材和传统工艺制造TC4钛合金表面TiN涂层在滑动磨损过程的耐磨性能

    Protection and Failure Mechanisms of TiN Coating on TC4 Titanium Alloy by Additive and Traditional Manufacturing in Sliding Wear

    • 摘要: 在激光粉末床熔融TC4钛合金(LPBF-TC4钛合金)和传统工艺制造TC4钛合金(CP-TC4钛合金)表面物理气相沉积厚度约2.5 μm的TiN涂层,进行了不同载荷(2,6 N)下的干式往复滑动磨损试验,研究了耐磨性能和磨损形貌。结果表明:TiN涂层紧密附着在TC4钛合金基体表面,结构致密;涂层试样的磨损率低于钛合金基体,且涂层在2 N载荷下对基体的保护作用要强于在6 N载荷下。基体硬度不同导致两种涂层的破裂特征不同;2 N载荷下,TiN涂层/LPBF-TC4钛合金试样在2 219 s时涂层减薄,厚度小于1 μm,涂层从磨痕中间开始失效,形成刻痕带,失效宽度随时间延长扩展至与磨痕宽度相同;TiN涂层/CP-TC4钛合金试样在2 401 s时开始失效,涂层减薄,厚度小于1 μm,局部涂层被磨损碎屑压入基体并产生裂纹。

       

      Abstract: TiN coatings were prepared by physical vapor deposition on surfaces of TC4 titanium alloy manufactured by laser powder bed fusion (LPBF-TC4 titanium alloy) and by traditional process (CP-TC4 titanium alloy). The microstructure was observed. The dry reciprocating sliding wear tests under different loads (2, 6 N) were carried out, and the wear resistance and wear morphology evolution were studied. The results show that the thickness of the TiN coating was approximately 2.5 μm, it adhered closely to the surface of the TC4 titanium alloy substrate, and the structure was dense. The wear rate of coated samples was lower than that of the titanium alloy substrate, and the protective effect of the coating on the substrate under 2 N load was stronger than that under 6 N load. The difference in substrate hardness led to different fracture characteristics of the two coating samples. Under 2 N load, the coating of the TiN coating/LPBF-TC4 titanium alloy sample thinned at 2 219 s, with a thickness less than 1 μm. The coating started to fail from the middle of the wear scar, forming a scratch band. The failure width expanded over time to be the same as the wear scar width. The TiN coating /CP-TC4 titanium alloy samples began to fail at 2 401 s. The coating thinned, with a thickness of less than 1 μm. The local coating was pressed into the substrate by wear debris and cracks occurred.

       

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