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    打磨转速对U75V钢轨焊接接头材料去除行为的影响

    Effect of Grinding Rotation Speed on Material Removal Behavior of U75V Steel Rail Welded Joint

    • 摘要: 采用自行设计的钢轨打磨摩擦试验机在不同打磨转速(1 000,2 000,3 000 r·min−1)下对U75V钢轨闪光焊接头进行打磨,研究了打磨转速对钢轨焊接接头焊缝和母材区域材料去除行为的影响规律。结果表明:随着打磨转速的增加,钢轨焊接接头的打磨温度由80 ℃升高至140 ℃,摩擦因数和打磨量则均表现出先降后升的趋势,焊缝表面粗糙度先降后增,而母材表面粗糙度先增后降。随着打磨转速的提高,焊缝的损伤形式由切削转变为切削/剥落的复合形式,表面产生的硬脆白层厚度显著增大,在3 000 r·min−1打磨转速下,白层厚度约为320 μm;母材区域的损伤形式由切削转变为材料塑性流动,表面几乎无白层出现;相比于母材,焊缝的损伤程度更大,且在较高打磨转速(2 000,3 000 r·min−1)下,焊缝的氧化程度更大。

       

      Abstract: The flash welded joint of U75V steel rail was grinded with a self-designed rail grinding and friction testing machine at different grinding rotation speeds (1 000, 2 000, 3 000 r·min−1), and the influence law of grinding rotation speed on the material removal behavior of the weld and base metal of the rail welded joint was studied. The results show that as the grinding rotation speed increased, the grinding temperature of the rail welded joint increased from 80 ℃ to 140 ℃, and both the friction coefficient and grinding volume first decreased and then increased; the surface roughness of the weld first decreased and then increased, but that of the base metal first increased and then decreased; the damage mechanism of the weld transitioned from cutting to a combined cutting/spalling mode, and the thickness of the hard and brittle white layer formed on the surface increased significantly. At a grinding rotation speed of 3 000 r·min−1, the thickness of the white layer on the surface of the weld reached approximately 320 μm. With increasing grinding rotation speed, the damage mechanism of the base metal shifted from cutting to material plastic flow, and almost no white layer was observed on the surface. Compared with the base metal, the weld experienced more severe damage, and had a greater oxidation degree at higher grinding rotation speeds (2 000, 3 000 r·min−1).

       

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