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    Ni-W-Mo-P四元合金镀层的制备工艺优化

    Preparation Process Optimization of Ni-W-Mo-P Quaternary Alloy Coating

    • 摘要: 采用化学镀在N80钢上制备Ni-W-Mo-P四元合金镀层,通过单因素试验研究了镀前钢板活化时间(3,5,8 min)和镀液中钼酸钠质量浓度(0.2,0.4,0.5,0.7 g·L−1)对镀层形貌和硬度的影响,通过正交试验研究了镀液中六水硫酸镍质量浓度(25,30,35 g·L−1)、钨酸钠质量浓度(15,20,25 g·L−1)、次亚磷酸钠质量浓度(30,35,40 g·L−1)和镀液温度(70,80,90 ℃)对镀层中磷含量的影响,确定了最佳工艺参数组合,研究了最佳工艺下制备镀层的形貌和性能。结果表明:随着活化时间缩短,镀层胞状组织排列变紧密,镀层变厚,表面变平整;随着钼酸钠含量增加,胞状组织尺寸先减小后增大,排列先变紧密后疏松,镀层硬度增大。对镀层中磷含量的影响程度由大到小排序依次为次亚磷酸钠含量、六水硫酸镍含量、钨酸钠含量、镀液温度;磷含量随次亚磷酸钠、六水硫酸镍含量增加而增大,随钨酸钠含量增加或镀液温度降低先增大后减小。最佳工艺为活化时间3 min、镀液温度90 ℃、镀液组成为35 g·L−1六水硫酸镍+20 g·L−1钨酸钠+40 g·L−1次亚磷酸钠+0.5 g·L−1钼酸钠+30 g·L−1柠檬酸钠+20 g·L−1氯化铵。最佳工艺下制备的镀层由细小且排列紧密的胞状组织组成,镀层表面平整,结构致密,与基体结合界面处无坑状缺陷和缝隙,硬度高(547.8 HV),耐腐蚀性好(腐蚀速率0.377 mm·a−1)。

       

      Abstract: The Ni-W-Mo-P quaternary alloy coating was prepared by chemical plating on N80 steel. The effects of activation time (3, 5, 8 min) of steel plate before plating and sodium molybdate mass concentration (0.2, 0.4, 0.5, 0.7 g·L−1) in plating solution on the morphology and hardness of the coating were studied through single-factor experiments. The effects of hexahydrate nickel sulfate mass concentration (25, 30, 35 g·L−1), tungstate sodium mass concentration (15, 20, 25 g·L−1), sodium hypophosphite mass concentration (30, 35, 40 g·L−1) and plating solution temperature (70, 80, 90 ℃) on the phosphorus content were studied through orthogonal experiments. The optimal process parameter combination was determined, and the morphology and properties of the coating prepared under the optimal process were studied. The results show that as the activation time was shortened, the cellular structure of the coating became more compact, the coating became thick, and the surface became smooth. As the sodium molybdate mass concentration increased, the size of the cellular structure first decreased and then increased, the arrangement first became compact and then became loose, and the hardness of the coating increased. The factors affecting phosphorus content of the coating, in descending order of their effect, were sodium hypophosphite mass concentration, hexahydrate nickel sulfate mass concentration, tungstate sodium mass concentration and plating solution temperature. The phosphorus content increased with the increase of the mass concentration of sodium hypophosphite and hexahydrate nickel sulfate, and increased first and then decreased with the increase of the mass concentration of tungstate sodium or the decrease of the plating solution temperature. The optimal process was activation time of 3 min, bath temperature of 90 ℃, and plating solution composition of 35 g·L−1 hexahydrate nickel sulfate + 20 g·L−1 tungstate sodium + 40 g·L−1 sodium hypophosphite + 0.5 g·L−1 molybdate sodium + 30 g·L−1 citric acid sodium + 20 g·L−1 ammonium chloride. The coating prepared under the optimal process was composed of small-sized and closely arranged cellular structures, with a flat surface and a dense structure. No pit-like defects and gaps were observed at the interface between the coating and the substrate, and the coating had high hardness (547.8 HV) and strong corrosion resistance (corrosion rate of 0.377 mm·a−1).

       

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