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    基于机器学习的旋压成形20钢筒形件表面质量和性能预测

    Surface Quality and Performance Prediction of Spinning Forming 20 Steel Cylindrical Part by Machine Learning Method

    • 摘要: 采用有限元模拟了不同减薄率(10%,20%,30%,40%,50%)和进给率(0.55,0.70,0.85,1.00,1.15,1.30,1.45 mm·r−1)下旋压成形20钢筒形件的椭圆度、直线度和残余应力,构建数据集,采用粒子群优化(PSO)优化支持向量回归(SVR)、随机森林(RF)、梯度提升决策树(GBDT)和极端梯度提升树(XGBoost)算法建立机器学习模型,对比分析各模型预测效果,并进行了沙普利可加性特征解释(SHAP)分析。结果表明:有限元模拟得到随着减薄率增加,椭圆度先增大后减小后增大,直线度先增大后减小,残余压应力先减小后增大;随着进给率增加,椭圆度增加,直线度增大,残余应力变化不显著。对直线度、椭圆度和残余应力预测准确性由高到低依次为GBDT模型、XGBoost模型、RF模型和SVR模型;GBDT模型SHAP分析结果与实际结果基本相符,证明了GBDT模型预测的可靠性。GBDT模型预测得到满足直线度小于0.5 mm、椭圆度小于0.4 mm、残余应力小于160 MPa要求的旋压工艺参数为减薄率40%、进给率0.55~0.90 mm·r−1

       

      Abstract: The ellipticity, straightness and residual stress of 20 steel cylindrical parts by spinning forming under different thinning rates (10%, 20%, 30%, 40%, 50%) and feed rates (0.55, 0.70, 0.85, 1.00, 1.15, 1.30, 1.45 mm·r−1) were obtained by finite element simulation. The data set was constructed, and machine learning models were established by particle swarm optimization (PSO) algorithm optimizing support vector regression (SVR), random forest (RF), gradient boosting decision tree (GBDT), and extreme gradient boosting tree (XGBoost) algorithms. The prediction effect were compared and analyzed, and the Shapley additive independence feature explanation (SHAP) analysis was conducted. The results show that with the increase of thinning rate, the ellipticity first increased, then decreased and then increased again, the straightness first increased and then decreased, and the residual compressive stress first decreased and then increased. With the increase of feed rate, the ellipticity increased, the straightness increased, and the residual stress did not change significantly. The prediction accuracy of the models for straightness, ellipticity and residual stress from high to low was GBDT model, XGBoost model, RF model and SVR model. The SHAP analysis results of the GBDT model were basically consistent with the actual results, proving the reliability of the GBDT model prediction. The GBDT model predication showed that the spinning process parameters that meet the requirements of straightness less than 0.5 mm, ellipticity less than 0.4 mm and residual stress less than 160 MPa were thinning rate of 40% and feed rate of 0.55−0.90 mm·r−1.

       

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