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    冷拔珠光体钢丝残余应力有限元分析

    Finite Element Analysis of Residual Stress in Cold Drawn Pearlitic Steel Wire

    • 摘要: 采用有限元模拟研究了7道次冷拔过程中珠光体钢丝残余应力、应变的演变,揭示了微小变形量(0.2%~1.4%)拉伸对拉拔后钢丝残余应力的影响。结果表明:径向上随着距中心距离增加,第1道次冷拔后钢丝轴向残余应力由压应力转变为拉应力,且残余拉应力先增大后减小,最大残余压应力出现在中心,最大残余拉应力出现在次表面;随着距中心距离增加,钢丝轴向应变先减小后增大,中心轴向应变最大,次表面轴向应变最小。随着冷拔道次增加,表面轴向残余拉应力增大,表面与中心轴向残余应力、应变差异增大;表面轴向残余应力模拟结果与试验结果的相对误差为7%,验证了有限元模型的准确性。对冷拔后钢丝进行微小变形量拉伸可以改善其内部的应力不均匀性,随着拉伸变形量增加,改善效果提升。

       

      Abstract: The evolution of residual stress and strain of pearlitic steel wire during seven-pass cold drawing was studied through finite element simulation. The influence of micro-tensile deformation (0.2%-1.4%) on the residual stress of the steel wire was revealed. The results show that with the increase of distance from the center in radial direction, the axial residual stress of the steel wire after the first cold drawing pass changed from compressive stress to tensile stress, and the residual tensile stress first increased and then decreased. The maximum axial residual compressive stress appeared at the center, and the maximum axial residual tensile stress appeared at the sub-surface. With increaring distance from the center, the axial strain of the steel wire first decreased and then increased, with the largest axial strain at center and the smallest strain at the sub-surface. With the increase of cold drawing passes, the axial residual tensile stress on the surface increased, and the differences in axial residual stresses and strains between the surface and the center increased. The relative error between the simulation and experimental results of axial residual stress was 7%, verifying the accuracy of the finite element model. Performing micro-tensile deformation on the steel wire after cold drawing could reduce the stress uniformity. With the increase of the tensile deformation amount, the improvement effect increased.

       

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