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    SiC与ZnO颗粒协同增强腰果壳液改性酚醛树脂基复合材料的摩擦学性能

    Tribological Properties of Cashew Nut Shell Liquid Modified Phenolic Resin Matrix Composites Reinforced with SiC and ZnO Particles

    • 摘要: 采用热压烧结法制备了SiC与ZnO颗粒协同增强(质量比分别为1∶3,1∶2,1∶1,2∶1和3∶1,总质量分数为15%)的腰果壳液改性酚醛树脂基复合材料,研究了复合材料的微观形貌、热稳定性、力学和摩擦学性能。结果表明:制备的复合材料均致密,界面存在不同数量沟槽、间隙和凹坑。随着SiC与ZnO颗粒质量比的提高,物相种类不变,各相分散性先降后升再降,相对密度降低,600 ℃下的质量残留率和5%质量损失先降后升再降,硬度和压缩强度先升后降,平均摩擦因数升高,体积磨损率先降后升,磨损机理从磨粒磨损转变为黏着磨损再到疲劳磨损再到磨粒磨损。当SiC与ZnO颗粒质量比为2∶1时,各相均匀分散且结合紧密,600 ℃下的质量残留率、5%质量损失对应温度、硬度和压缩强度最高,平均摩擦因数适中,体积磨损率最低,热稳定性、力学和摩擦学性能最佳。

       

      Abstract: Cashew nut shell liquid modified phenolic resin matrix composites synergistically reinforced with SiC and ZnO particles at different mass ratios (1∶3, 1∶2, 1∶1, 2∶1, and 3∶1, with a total filler content of 15%) were fabricated by hot-press sintering method. The micromorphology, thermal stability, mechanical and tribological properties of the composites were investigated. The results show that all prepared composites were dense, with the presence of grooves, gaps, and pits at the interfaces. As the mass ratio of SiC to ZnO particles increased, the types of phases remained unchanged, the dispersion of each phase first decreased, then increased, and finally decreased again; the relative density was reduced; the mass retention rate at 600 ℃ and the 5% mass loss first decreased, then increased, and subsequently decreased; hardness and compressive strength initially increased and then decreased, and the average friction coefficient increased; the volumetric wear rate first decreased and then increased, with the wear mechanism transitioning from abrasive wear to adhesive wear, then to fatigue wear, and back to abrasive wear. When the mass ratio of SiC to ZnO particles was 2∶1, the phases were uniformly dispersed and tightly bonded. At this ratio, the composite exhibited the highest mass retention rate at 600 ℃, the maximum 5% mass loss, the greatest hardness and compressive strength, a moderate average friction coefficient, and the lowest volumetric wear rate, demonstrating optimal thermal stability, mechanical, and tribological performance.

       

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