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    温度对高速列车制动盘用24CrNiMo钢摩擦磨损行为的影响

    Effect of Temperature on Friction and Wear Behavior of 24CrNiMo Steel for High-Speed Train Brake Discs

    • 摘要: 以国产高速列车制动盘用24CrNiMo低合金钢为研究对象,在不同温度(25,200,400,600 ℃)下对其进行摩擦磨损试验,研究了温度对试验钢摩擦磨损行为的影响。结果表明:25 ℃下摩擦磨损后,试验钢表面存在大量深且宽的犁沟,犁沟中存在大量磨屑,磨损机制为磨粒磨损;200 ℃下磨损后表面犁沟变浅变窄,磨屑数量减少,磨粒磨损作用减弱;400 ℃下磨损后犁沟和磨屑数量进一步减少,表面形成薄且非连续的氧化膜以及较大面积且较深的剥落坑,磨损机制转变为氧化和黏着磨损;600 ℃下磨损表面形成连续致密的厚氧化膜,剥落坑深度和面积减小,犁沟和磨屑数量更少,磨损机制仍主要为氧化和黏着磨损。随着温度升高,由于氧化膜的形成,试验钢在磨损稳定阶段的摩擦因数降低,其波动幅度先减小,在温度升至400 ℃时略微增大,继续升温至600 ℃时再减小;随着温度升高,磨损率降低且降幅减小,耐磨性能提高。

       

      Abstract: A domestically produced 24CrNiMo low-alloy steel for high-speed train brake discs was taken as the research object, friction and wear tests were conducted at different temperatures (25, 200, 400, and 600 ℃). The effect of temperature on friction and wear behavior of the test steel was investigated. The results show that after friction and wear at 25 ℃, the surface of test steel exhibited numerous deep and wide grooves with a large amount of wear debris, indicating that the wear mechanism was abrasive wear. After wear at 200 ℃, the grooves became shallower and narrower, the amount of wear debris decreased, and the effect of abrasive wear weakened. At 400 ℃, the number of grooves and wear debris further reduced, a thin and discontinuous oxide film formed on the surface, along with relatively large and deep spalling pits, suggesting that the wear mechanism transitioned to oxidation and adhesive wear. At 600 ℃, a continuous and dense thick oxide film formed on the worn surface, the depth and area of spalling pits decreased, and grooves and wear debris became even fewer; the wear mechanism remained primarily oxidation and adhesive wear. With increasing temperature, due to the formation of oxide films, the friction coefficient of the test steel during the steady-state wear stage decreased, and its fluctuation amplitude first decreased, then slightly increased when the temperature rose to 400 ℃, and decreased again when the temperature further increased to 600 ℃.. As the temperature rose, the wear rate decreased, with a diminishing reduction amplitude, indicating that the improvement of wear resistance.

       

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