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    深冷处理对DC53钢铣削加工表面质量的影响

    Effect of Cryogenic Treatment on Milling Machined Surface Quality of DC53 Steel

    • 摘要: 在−196 ℃液氮中对常规热处理后的DC53钢进行不同时间(3,6,9 h)的深冷处理,然后采用硬质合金立铣刀对其进行端铣加工和侧铣加工,研究了深冷处理对试验钢显微组织以及铣削加工表面质量的影响。结果表明:深冷处理后DC53钢中的回火马氏体和残余奥氏体组织发生细化,细小颗粒状碳化物增多且弥散分布在基体上;随着深冷处理时间的延长,晶粒细化效果更加明显,细小颗粒状碳化物增多,组织更加均匀;但当深冷时间延长至9 h时,部分颗粒状碳化物尺寸增大。深冷处理后铣削加工表面沟槽或犁沟数量减少,深度变浅,表面粗糙度减小;随着深冷时间的延长,沟槽或犁沟数量先减少后略微增多,深度先变浅后略微变深,表面粗糙度先减小后增大。6 h深冷处理后铣削加工表面粗糙度最低,相较于深冷处理前,端铣和侧铣加工表面粗糙度分别降低了25.8%和21.6%,表面质量最好。

       

      Abstract: The DC53 steel after conventional heat treatment was subjected to cryogenic treatment in the −196 ℃ liquid nitrogen for different time periods (3, 6, 9 h). End milling and side milling were carried out by using cemented carbide end mills. The effects of cryogenic treatment on the microstructure and milling machined surface quality of the test steel were studied. The results show that the tempered martensite and retained austenite in the DC53 steel were refined after cryogenic treatment. The amount of fine granular carbides increased and dispersed in the matrix. With the extension of cryogenic treatment time, the grain refinement effect became more obvious, the amount of fine granular carbides increased, and the microstructure became more uniform. When the cryogenic treatment time was extended to 9 h, the size of some granular carbides increased. After cryogenic treatment, the number and depth of grooves or furrows on the milling machined surface decreased, and the surface roughness was reduced. As the cryogenic treatment time extended, the number and depth of grooves or furrows first decreased and then slightly increased, and the surface roughness also first decreased and then slightly increased. After cryogenic treatment for 6 h, the milling machined surface roughness was the lowest, and compared with those before cryogenic treatment, the surface roughness of end milling and side milling machined surfaces decreased by 25.8% and 21.6%, respectively; the surface quality was the best.

       

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