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    IN718合金多道激光熔化沉积熔池传热传质行为及其对组织影响的数值模拟

    Numerical Simulation of Heat and Mass Transfer Behavior in Molten Pool During Multi-Channel Laser Melting Deposition of IN718 Alloy and Its Effect on Microstructure

    • 摘要: 以IN718合金为研究对象,考虑熔池质量、热源耗散、动量及固液相变建立三维多相流数值模型,通过单层三道激光熔化沉积试验进行了验证;采用建立的模型模拟了熔池的传热传质行为,结合试验结果分析了搭接区域重熔现象和温度梯度分布对显微组织的影响。结果表明:模拟得到单层三道激光熔化沉积层的最大高度和宽度与试验结果的相对误差小于6%,沉积层形貌与试验结果相似,验证了所建模型的有效性。在三道激光熔化沉积过程中熔池的最高温度先升后降再升。熔池横截面上熔体从熔池中心向两侧流动,第一道熔池横截面流场关于熔池中轴线对称,第二、三道熔池横截面流场向搭接方向倾斜;熔池纵截面流场前端形成顺时针涡流,中后端形成逆时针涡流,第二、三道熔池中后端涡流区域范围扩大,后端形成新的涡旋区。搭接区域由于发生重熔以及存在集中分布的非对称温度梯度,形成细小且沿最大热流方向(指向后续沉积位置)生长的柱状晶带。

       

      Abstract: With IN718 alloy as the research object, a three-dimensional multiphase flow numerical model was established by considering molten pool mass, heat source dissipation, momentum source terms, and solid-liquid phase transformation. The established model was validated through single-layer three-channel laser melting deposition tests. The established model was used to simulate the heat and mass transfer behavior in the molten pool. The remelting phenomena and effects of temperature gradient distribution in the overlapping area on the microstructure were analyzed in combination with test results. The results show that relative errors between the maximum height and width of the single-layer three-channel deposition layer by simulation and test results were less than 6%, and the morphology of deposition layer by simulation was in good agreement with test results, confirming the validity of the established model. The highest temperature of the molten pool first increased, then decreased, and increased during the three-channel laser melting. On the cross section of the molten pool, the molten metal flowed from the center toward both sides. The flow field on the cross section of the first channel molten pool was symmetric about the central axis of the molten pool, and the flow fields of the second and third channel molten pools were inclined toward the overlapping direction. On the longitudinal section, a clockwise vortex was formed at the front of the molten pool, and a counterclockwise vortex was formed at the middle and rear sections. In the second and third channel molten pools, the vortex areas at the middle and rear sections were expanded, and new vortex zones were formed at the rear. Due to remelting and the concentrated asymmetric temperature gradient in the overlapping area, a fine columnar crystal band was formed, which grew along the maximum heat flow direction (toward the subsequent deposition location).

       

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